Maintenance Rebuild Supervisor
Ineos Pigments USA
Responsibilities Lead the rebuild/repair of critical rotating and mechanical equipment in the maintenance shop (e.g., pumps, gearboxes, agitators, blowers, flue pond piping, valves), ensuring workmanship meets defined standards, procedures, and applicable codes. Coordinate rebuild shop priorities with Operations, Reliability, the Planner/Scheduler, I&E supervision, and other stakeholders; communicate job status, constraints, risks, and recommended actions. Maintain and distribute the critical spare parts file. Review and update all rebuild work orders in SAP. Ensure completed rebuilds are returned physically and in SAP to their designated storage location. Apply PSM, Occupational Health & Safety regulations, and corporate policies to ensure all shop work is completed safely, including LOTO, rigging/lifting, machine guarding, and safe use of shop equipment. Develop, coordinate, and issue daily shop work instructions to meet safety, quality, schedule, and cost objectives; set clear expectations for teardown, inspection, measurement, repair, assembly, and test. Drive continuous improvement in rebuild cycle time, rework reduction, and cost control while supporting long‑term site objectives and maintenance strategies. Assign technicians to planned and emergent rebuild work; establish priorities with the Planner/Scheduler; ensure accurate labor booking, job feedback, and timely closeout in SAP. Work closely with the PM Outage Chlorinator Planner on Chlorinator rebuilds / turnaround work. Supervise the maintenance technicians and contractors working on the chlorinator rebuild / turnaround. Supervise off‑shift and weekend work related to the chlorinator rebuild / turnaround work. Supervise all aspects of chlorinator brick, mortar, refractory, ceramic inserts, etc. necessary for rebuilds (Note: Capital Projects team manages purchase of refractory and provides technical support and training in refractory insulation). Conduct safety meetings and toolbox talks; ensure compliance with safety rules, safe work practices, housekeeping, and proper storage/handling of parts and critical spares. Coach and develop shop technicians; build capability in precision maintenance practices (alignment, fits/tolerances, lubrication, balancing, torquing, inspection methods) and ensure accountability to quality standards. Foster teamwork across Maintenance, Reliability, Operations, Engineering, and Purchasing to align on critical equipment needs, outage support, and rebuild standards. Obtain quotes and initiate purchasing requisitions for parts, machining, tooling, equipment rentals, and outside services; coordinate vendor support and outsourced rebuilds as required. Ensure workplace is free of discrimination and that individuals are treated with respect. Manage the performance and development of rebuild shop personnel through ongoing feedback, annual performance reviews, coaching, counseling, and recognition. Maintain and encourage collaborative resolution of technical and workflow issues among the shop, departments, and contractors to prevent delays and rework. Ensure shop tools, fixtures, lifting devices, test equipment, and other resources are available, inspected, and maintained for safe, competent, and timely completion of rebuild work. Be capable of working a day shift with off‑hours coverage as necessary to support critical equipment events, outages, and rebuild schedule commitments. Qualifications Minimum of a high school diploma or equivalent. Associate degree in a maintenance‑related field is desired. Certified journeyman status in a mechanical trade is an asset without a degree. 10+ years of industrial maintenance experience desired, including hands‑on rebuild/overhaul and repair of rotating/mechanical equipment in a process manufacturing environment. Minimum 5 years supervisory, coordinator, or group leader experience to direct and lead others. Working knowledge and experience with teardown, inspection, measurement, repair, and assembly of rotating equipment and mechanical components (pumps, gearboxes, bearings/seals, couplings, valves) in an industrial environment. Understanding of maintenance and reliability best practices, including precision maintenance, quality control/inspection documentation, and the impact of rebuild quality on unit operations. Experience with a Computerized Maintenance Management System (CMMS), especially SAP, is preferred. Experience with Microsoft Office Suite software (Excel, Word, PowerPoint) is preferred. Strong verbal and written communication skills with ability to promote and maintain cooperative relationships among employees, peers, and supervisors. Consistently demonstrate high standards and model appropriate behaviors. Effectively manage performance, champion change, influence, and guide. Must adhere to INEOS Pigments Process Safety & Behavioral Principles and Life‑Saving Rules. Competencies Acting with integrity, building relationships, communicating openly and honestly, committing to safety and respect for the environment, team orientation, initiative, high personal standards. Schedule and Hours This is a salaried, exempt, day shift position. Day shift with off‑hours coverage as necessary. Benefits INEOS Pigments offers a competitive salary with an annual bonus and a comprehensive benefits package, including paid time off, medical, dental, vision, short‑term disability, long‑term disability with the buy‑up option, basic life & AD&D insurance with a buy‑up option for self and dependents, 401(k) with company match. EEO Statement EOE M/F/Vet/Disabled #J-18808-Ljbffr
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