Process Technician

Primary Purpose of Position: 

The Process Technician plays a critical role in ensuring the efficient and high-quality production of molded parts. This experienced technician provides technical expertise in setting up, operating, troubleshooting, and optimizing injection molding processes.

Organizational Relationship:

This position will report directly to the Technical Manager.

Essential Functions and Responsibilities:

· Set up, calibrate, and operate injection molding machines to meet production schedules and quality standards.

· Troubleshoot and resolve complex process issues, including molding defects, machine malfunctions, and material inconsistencies.

· Optimize molding parameters to improve cycle times, reduce scrap rates, and enhance part quality.

· Conduct root cause analysis on process deviations and implement corrective and preventive actions.

· Maintain detailed and accurate process documentation, including machine setup records, SPC data, and quality reports.

· Ensure compliance with all safety, environmental, and quality policies and procedures.

· Assist with preventive maintenance activities and monitor machine performance to minimize downtime.

· Other tasks as assigned.

REQUIREMENTS

Education and Experience

· High school diploma or equivalent required; advanced technical training or certification in plastics technology, injection molding, or related fields preferred.

· Minimum 7 years of experience in injection molding process operation and optimization.

· Proven ability to troubleshoot complex molding and machine issues.

· Experience working with advanced injection molding machines and automation preferred.

· Must possess or be willing to possess RJG Mold Master II certification.

Knowledge, Skills and Abilities

· Deep knowledge of injection molding processes, mold design, material behavior, and process parameters.

· Proficiency in interpreting technical drawings, specifications, and process data.

· Strong analytical and problem-solving skills.

· Experience with statistical process control (SPC), root cause analysis, and quality improvement tools.

· Excellent communication and teamwork skills.

· Ability to work independently and take initiative on process improvements.

· Familiarity with Lean Manufacturing and continuous improvement methodologies.

· Computer skills including MS Office and manufacturing execution systems (MES).

Physical Requirements

· Ability to push, pull, lift, move and/or carry up to 50lbs.

· Ability to frequently reach overhead.

· Ability to frequently stoop, bend and kneel.

Working Conditions

· Industrial manufacturing environment with exposure to noise, heat, and moving machinery.

· May involve standing for extended periods and lifting moderate weights.

· Flexible shift work may be required.