Maintenance Mechanic
NESCO Inc
Packaging Maintenance Mechanic I, II, or IIIThe Packaging Maintenance Mechanic supports reliable packaging and manufacturing operations by performing equipment troubleshooting, preventive maintenance, repairs, line setups, changeovers, and equipment installations. The position works with liquid, topical, and powder-filling equipment, as well as other manufacturing and packaging machinery. The selected level will be based on the candidate's relevant experience, technical knowledge, troubleshooting ability, and demonstrated ability to work independently.Essential Job FunctionsFollow applicable current Good Manufacturing Practices, company procedures, and Occupational Safety and Health Administration safety requirements.Troubleshoot and repair packaging and manufacturing machines and equipment.Perform line setups, equipment changeovers, adjustments, repairs, and installations.Perform assigned preventive-maintenance work according to manufacturer specifications.Accurately and promptly document maintenance activities, including work orders and parts requests, in the computerized maintenance management system.Maintain packaging equipment and changeover tooling in safe, functional condition.Verify that equipment safety components and guards are operational and properly used.Complete maintenance, changeovers, setups, and repairs safely and efficiently to support production.Monitor and report equipment, parts, and spare-parts needs.Use hand tools, power tools, and appropriate machine-shop equipment.Read and interpret applicable instructions, schematics, drawings, and blueprints based on the position level.Work collaboratively with maintenance, production, packaging, and other supporting departments.Perform additional maintenance responsibilities consistent with the position level and operational needs.Knowledge, Skills, and Abilities RequiredKnowledge of mechanical, electrical, pneumatic, and hydraulic systems appropriate to the position level.Knowledge of programmable controller systems for Mechanic II and Mechanic III positions.Ability to perform basic arithmetic necessary for maintenance assignments.Ability to read and understand job-related instructions, safety information, procedures, equipment documentation, and required records, and to communicate effectively with appropriate personnel.Ability to safely use hand tools, power tools, and applicable machine-shop equipment.Ability to recognize equipment problems, identify possible causes, and complete appropriate corrective actions.Ability to maintain accurate maintenance records.Ability to learn and apply new technical skills.Ability to exercise sound judgment and maintain quality and safety standards.Ability to manage assigned work accurately and effectively in an active manufacturing environment.Position LevelsPackaging Maintenance Mechanic I: Entry LevelPerforms basic mechanical and electrical troubleshooting with guidance and supervision.Completes minor equipment repairs, line setups, changeovers, and assigned preventive-maintenance work.Demonstrates basic knowledge of machine-shop equipment and power tools.Requires approximately 0–2 years of maintenance experience in a manufacturing or packaging environment.Demonstrates the ability and willingness to develop the skills required for advancement to Mechanic II.Packaging Maintenance Mechanic II: Intermediate LevelPerforms intermediate mechanical and electrical troubleshooting and basic programmable-controller troubleshooting.Reads and interprets applicable schematics, drawings, and blueprints.Performs equipment repairs, installations, line setups, changeovers, and preventive maintenance with limited supervision.Demonstrates working knowledge of machine-shop equipment, including drill presses, vertical or horizontal band saws, and milling machines.Requires approximately 3–5 years of maintenance experience in a manufacturing facility, preferably within packaging, cosmetics, personal care, food, or a related industry.Demonstrates the technical ability and judgment required for advancement to Mechanic III.Packaging Maintenance Mechanic III: Advanced LevelPerforms advanced mechanical, electrical, and programmable-controller troubleshooting.Independently diagnoses complex equipment problems and completes advanced repairs, upgrades, installations, and system integrations.Reads and interprets schematics, drawings, and blueprints.Demonstrates advanced machine-shop knowledge and effective use of applicable tools and equipment.Requires approximately 6–8 or more years of maintenance experience in a manufacturing facility, preferably within packaging, cosmetics, personal care, food, or a related industry.Performs complex assignments with minimal supervision and provides technical support as needed.Supervisory ResponsibilityThis position does not have direct supervisory responsibility.Mechanic III employees may provide technical guidance or assistance to less-experienced team members when requested.Working ConditionsWork is generally performed in packaging, manufacturing, and machine-shop areas.The work environment may be busy, active, noisy, dusty, or powdery.The position requires interaction with maintenance leadership, line personnel, production supervisors, shift managers, and other supporting departments.The position may involve extended periods of standing, bending, climbing ladders, and working from approved lifts or elevated work platforms.The position requires the ability to safely move, position, and handle job-related tools, parts, materials, and equipment using appropriate assistance or material-handling equipment when applicable.A qualified individual must be able to perform the essential functions of the position, with or without reasonable accommodation. Reasonable accommodations will be considered in accordance with applicable law.Required safety procedures and personal protective equipment must be followed in designated work areas.Minimum QualificationsHigh school diploma, General Educational Development credential, or equivalent.Maintenance experience appropriate to the Mechanic I, II, or III level.Mechanical and electrical aptitude appropriate to the position level.Machine-shop knowledge and experience using tools appropriate to the position level.Effective communication and problem-solving skills.Ability to accurately complete required maintenance documentation.Ability to work independently or with guidance, depending on the assigned position level.Ability to work first or second shift based on the position opening.Ability to work additional hours when necessary to support production requirements, subject to applicable company policy and law.Success FactorsDemonstrates dependability, initiative, accountability, adaptability, sound judgment, teamwork, and effective problem-solving while completing assigned maintenance responsibilities safely, accurately, and in accordance with established procedures.
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