Molding Cell Lead - Swing Shift
Altek Inc
Job Description
Job Description
Job Title: Cell Lead Shifts: Days, Swing, Grave
Dept.: Mold Shop Type: Hourly, Non-Exempt
Supervisor: Mold Supervisor/Assistant Molding Manager Class: Direct
The following are tasks to be performed by the Cell Lead (Mold) . The duties are not limited to this list. Any additional requirements, changes, or deletions will be at the discretion of the Mold Supervisor/Assistant Molding Manager. To perform this job successfully, an individual must be able to perform each essential responsibility and duty satisfactorily.
SUMMARY: The Cell Lead (Mold) is responsible for all of the daily and long-term operations, performance output and personnel within molding manufacturing. They are responsible to participate and support as equal partner with the other shift’s Cell Leaders.
RESPONSIBILITIES:
- Leads and supervises production personnel
- Ensures production personnel are trained and developed (utilizing support staff as needed); including new temp/hire orientation, standard operating procedures, and technical training
- Collaborates with Mold Supervisor/Assistant Molding Manager in managing the production schedule and work cell priorities to ensure on time delivery (OTD); resolving scheduling and resource conflicts as needed
- Keeps the schedule board and ERP system current at all times
- Optimizes production labor productivity by maintaining balance between labor and schedule requirements; ensuring that a shift is not over/under staffed
- Monitors individual productivity, quality and scrap/rework; taking corrective action when standards are not met
- Coordinates with other departments to add/move labor in response to workload fluctuations
- Ensures that quality checks are routinely performed (utilizing support staff as needed) on all operations within manufacturing; ensuring that customer specifications are met and scrap/rework is minimized
- Optimizes machine uptime; minimizes machine idle, downtime, and setup times by coordinating the activities of process technicians and material handlers to ensure that material, tools and documentation is pre-staged, and that setups/tear downs are conducted efficiently
- Conducts training and audits to ensure that 5S principles and levels are improved and sustained
- Monitors and ensures data accuracy of the production data and support documentation (MAPICs data entry, SWI, and MO’s); making corrections as needed
- Ensures that process improvements are captured within updates to support documentation (e.g. SWI, MO)
- Collects and visually displays performance metric data (OTD, direct labor utilization, quality returns, scrap and rework, machine utilization, and 5S); utilizing data to track and drive process improvement efforts
- Completes labor operations (closes jobs) for manufacturing work orders to ensure timely and accurate job close out
- Performs the duties of a Mold Machine Operator as needed
- Maintains self-motivation and accountability and motivates others through action and behavior
- Adheres to Altek’s Vision, Core Values and Quality Policy, to ensure quality to customers, internal and external
- Proactively maintains established company policies and manufacturing strategies
- Builds and maintains positive rapport with other Altek employees, customers and/or suppliers
- Adapts and modifies as circumstances warrant
- Maintains a positive outlook and treats co-workers with respect and professionalism
- Demonstrates safe and efficient work habits
- Embraces Altek's Quality Policy to ensure quality to internal and external customers
- Embraces Altek's vision, core values, and expected behaviors
QUALIFICATIONS:
- High School Diploma or GED
- Strong leadership, communication and conflict resolution skills
- Intermediate computer, reading, math and written skills preferred
- Ability to prioritize and be well organized in a fast-paced multi-faceted work environment
- Ability to use basic measuring, hand and power tools (Calipers, Micrometer, Pin Gauge, etc)
- Ability to work with various individuals and departments in a team environment
- Self-motivated and able to motivate team members
- Ability to provide team support and assistance to co-workers as needed
- Quality conscious attitude and pride of ownership in designated responsibilities
- Ability to pass Visual Aids Training Test
- Ability to pass visual acuity and color recognition test
- Ability to read and interpret basic blueprints
- Ability to read and apply the Standard Work Instructions (SWIs)
PHYSICAL DEMANDS
Activity Yes, No Comment
Sitting
X
Frequently
Standing
X
Frequently
Walking
X
Frequently
Pushing and/or pulling
X
Occasionally
Climbing
X
Occasionally
Bending or stooping
X
Occasionally
Squatting or kneeling
X
Occasionally
Twisting or turning
X
Occasionally
Handling, grasping with one or both hands
X
Occasionally
Typing
X
Occasionally
Reaching or arm extension
X
Occasionally
Lifting or carrying
X
Occasionally
Time Spend Indoors: 100%
Time Spend Outdoors: 0%
Never = 0% Occasionally = 25% Frequently = 75% Constantly = 100%
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