Controls Engineer

Controls Engineer

The Controls Engineer evaluates data, layouts, and CAD drawings to propose technological improvements to production processes and implements robust PLC-based control systems. This role configures, programs, tests, and troubleshoots control systems and associated components, with a strong focus on Allen-Bradley platforms and GM machine controls. The Controls Engineer supports automation initiatives, conducts simulations to verify PLC designs, and provides ongoing technical support and troubleshooting for equipment and PLC-related queries.

Responsibilities

• Evaluate production data, layouts, and CAD drawings to identify opportunities for technological improvements in manufacturing processes.
• Configure, program, test, and troubleshoot PLC-based control systems and associated components to ensure reliable operation.
• Leverage knowledge of GM machine controls, servo drive hardware, and software to implement and optimize control systems.
• Program PLCs using RSLogix 500, RSLogix 5000, and CodeSys to meet project and production requirements.
• Conduct simulations to verify PLC code design and perform verification and validation to ensure design correctness and system integrity.
• Provide support for automation systems and assist with user testing, commissioning, and troubleshooting activities.
• Respond to and resolve queries related to PLC programming and controls functionality in a timely and accurate manner.
• Troubleshoot equipment and systems within the assigned area of responsibility to minimize downtime and improve performance.
• Collaborate with cross-functional teams in the plant to implement controls solutions that enhance safety, quality, and productivity.

Essential Skills

• Experience configuring, programming, testing, and troubleshooting PLC-based control systems.
• Strong proficiency with Allen-Bradley PLCs and related control hardware and software.
• Ability to program PLCs using RSLogix 500, RSLogix 5000, and CodeSys.
• Demonstrated experience troubleshooting PLCs and resolving controls-related issues in a production environment.
• Knowledge of GM machine controls and servo drive hardware and software.
• Experience with DeviceNet and related industrial communication networks.
• Understanding of ladder logic programming and its application in industrial control systems.
• Familiarity with vision systems used in automated manufacturing and inspection processes.
• Engineering degree in Mechanical Engineering, Electrical Engineering, or a closely related discipline.
• Strong analytical and problem-solving skills with the ability to interpret data, layouts, and CAD drawings.
• Ability to support automation systems and provide technical guidance to plant personnel.

Additional Skills & Qualifications

• Experience working in an OEM environment, particularly within automotive manufacturing settings.
• Exposure to unionized plant operations and the ability to work effectively within established procedures and guidelines.
• Experience in implementing improvements to production processes through controls and automation.
• Effective communication skills to collaborate with engineering, maintenance, and production teams.
• Ability to manage multiple tasks in a fast-paced environment while maintaining attention to detail.

Work Environment

This role is based in an OEM plant with a unionized environment, focusing on automotive manufacturing and machine controls. The position is on second shift, working six days per week from 1:00 p.m. to 9:00 p.m., with regular overtime, totaling approximately 55–60 hours per week. The Controls Engineer works on the plant floor and in engineering areas, using PLC programming tools such as RSLogix 500, RSLogix 5000, and CodeSys, as well as Allen-Bradley hardware, servo drives, DeviceNet networks, and vision systems. The environment is production-focused, with close collaboration among engineering, maintenance, and operations teams to support and improve automated equipment and processes.

Job Type & Location

This is a Contract position based out of Arlington, TX.

Pay and Benefits

The pay range for this position is $45.00 - $52.00/hr. Individual compensation offered for this position within this range will depend on many factors, including qualifications, skills, relevant experience, job knowledge, geographic location, internal equity, and other pertinent job-related factors. Eligibility requirements apply to some benefits and may depend on your job classification and length of employment. Benefits are subject to change and may be subject to specific elections, plan, or program terms. If eligible, the benefits available for this temporary role may include the following: Medical, dental & vision; Critical Illness, Accident, and Hospital; 401(k) Retirement Plan – Pre-tax and Roth post-tax contributions available; Life Insurance (Voluntary Life & AD&D for the employee and dependents); Short and long-term disability; Health Spending Account (HSA); Transportation benefits; Employee Assistance Program; Time Off/Leave (PTO, Vacation or Sick Leave).

Workplace Type

This is a fully onsite position in Arlington, TX.

Application Deadline

This position is anticipated to close on Sep 27, 2026.