Die Cast Process Engineer

Process Engineer Die Casting Manufacturing Engineer at Aisin Automotive Casting Tennessee, responsible for improving, optimizing, and sustaining aluminum die casting manufacturing processes to meet high-quality standards and production efficiency. Collaboration with cross-functional teams to solve engineering challenges, introduce new technologies, and contribute to the overall success of operations. Company & Location Aisin Automotive Casting Tennessee Inc. Department: Die Cast Location: Clinton, TN Position Responsibilities Process Optimization : Develop, optimize, and troubleshoot aluminum die casting processes to improve product quality, yield, and cycle time. Tooling and Equipment Maintenance : Collaborate with toolmakers and maintenance teams to ensure that dies, tooling, and equipment are properly maintained and meet production requirements. Laser Marking : Oversee and optimize the laser marking of parts, including implementation of 2D matrix codes for traceability and quality assurance. Auto Deburring : Manage and improve the auto deburring process, ensuring parts are free of burrs, sharp edges, and other imperfections to meet required quality standards. Trim Pressing : Oversee trim pressing operations to remove excess material, ensuring the final product meets design specifications while maintaining process efficiency. Distortion Tables : Utilize distortion tables to monitor and correct material distortion or warping during the die casting process, ensuring product quality and dimensional accuracy. Quality Control : Ensure that aluminum die‑cast parts meet engineering specifications, quality standards, and customer requirements by applying effective measurement and testing techniques. Process Design & Improvement : Recommend and implement improvements to existing processes, equipment, and layouts, focusing on cost reduction, energy efficiency, and waste minimization. Root Cause Analysis : Lead root cause analysis for quality issues, process failures, and non‑conformities to implement corrective actions and prevent recurrence. Documentation and Reporting : Maintain detailed records of process changes, trials, and troubleshooting activities. Generate process documentation, SOPs, and other technical reports. Collaboration : Work closely with cross‑functional teams, including production, quality assurance, and R&D, to ensure alignment between maintenance and manufacturing. Qualifications Education : Bachelor’s degree from an accredited college or university or 4 to 6 years of related experience and a HS Diploma or G.E.D., or equivalent combination of education and experience. Experience : 3+ years in aluminum die casting or metal casting manufacturing engineering. Certifications : Lean Six Sigma certification or equivalent is a plus. Travel Requirements : Approximately 0 %; must be willing and available to travel as necessary to meet business needs. Work Environment Requirements : Must be able to operate a personal computer, telephone, and other office equipment; must perform job duties onsite when necessary; must work effectively in a fast‑paced environment; must manage multiple assignments within deadlines and budgets; must work as an effective team member; must commit to a high standard of safety and comply with all safety laws and company policies. Attendance/Work Hour Requirements : Must maintain an acceptable attendance record; must be willing and available to work weekends and holidays as necessary to meet business needs. #J-18808-Ljbffr Aisin Automotive Casting Tennessee, Inc.