Sr. Controls Engineer

Job Description

Job Description

Senior Controls Engineer - Chicago, IL
Shift: 2nd Shift

• 6PM - 4:30AM
• Mon-Thurs OR Sun-Wed

 

Overview

We are seeking a Senior Controls Engineer to support advanced manufacturing automation systems. This role will be responsible for designing, programming, troubleshooting, and commissioning control systems across production equipment and automated manufacturing lines.

The ideal candidate has strong experience with PLC programming, robotics integration, HMI development, and industrial networking, along with a proven ability to support manufacturing operations and lead technical projects.

This position works closely with maintenance teams, manufacturing engineers, and automation specialists to ensure reliable and efficient operation of production systems.

 

Key Responsibilities

• Design, program, and troubleshoot PLC-based control systems for manufacturing equipment and automated production lines
• Develop and modify PLC programs using platforms such as Allen-Bradley (Studio 5000 / RSLogix) and Siemens (TIA Portal)
• Design and configure HMI/SCADA systems for machine operation, diagnostics, and production monitoring
• Integrate and troubleshoot robotic systems (Fanuc, ABB, Motoman, KUKA) and automated cells
• Configure and support motion control systems, including servo drives, VFDs, and motor controls
• Develop and maintain control system architecture, industrial networking, and communication protocols (Ethernet/IP, ProfiNet, DeviceNet, etc.)
• Interpret and develop electrical schematics, wiring diagrams, and control panel layouts
• Support system commissioning, debugging, and startup of automation equipment
• Conduct Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT)
• Implement safety systems and ensure compliance with industry safety standards
• Lead or support continuous improvement and process optimization initiatives
• Mentor junior engineers, technicians, and maintenance staff when needed

 

Required Qualifications

• 5+ years of Controls Engineering experience in a manufacturing environment
• Strong experience with PLC programming and troubleshooting (Allen-Bradley or Siemens)
• Design and programmed PLC ladder logic from scratch , including I/O mapping, safety interlocks, timers/counters, and process sequencing
• Experience with HMI development (FactoryTalk View, Ignition, WinCC, or similar)
• Knowledge of servo systems, VFDs, and motion control technologies
• Strong electrical skills
• Ability to read and create electrical schematics and P&ID diagrams
• Experience with industrial automation systems and robotics integration
• Familiarity with industrial networking protocols
• Experience using CAD tools for control system design
• Strong analytical and troubleshooting skills

 

Preferred Experience

• Bachelor’s degree in Electrical Engineering, Controls Engineering, or related field
• Experience in automotive or high-volume manufacturing environments
• Hands-on experience with robotic systems such as Fanuc, ABB, or KUKA
• Experience with system commissioning and plant startups
• Background in Lean manufacturing or continuous improvement initiatives
• Experience working with global engineering teams and international standards

Company Description

Branex Group is a Minority-owned Technical Staffing firm headquartered in Auburn Hills, MI. We are a Certified Women’s Owned Business through the Women’s Business Enterprise National Council (WBENC). We specialize in Engineering, Information Technology, Robotics, Human Resources, and Finance opportunities across the United States.

Branex Group is committed to being an Equal Employment Opportunity Employer and fostering a diverse and inclusive workplace. We ensure all applicants and employees are considered without discrimination or harassment based on race, color, religion, age, sex, sexual orientation, gender identity, national origin, veteran status, disability status, genetics, or any other protected characteristic by State and Federal laws.

Branex Group offers the following benefits:
- Medical Insurance
- Dental Insurance
- Vision insurance
- Paid time off
- 401(k)

This policy applies to all terms and conditions of employment, including recruiting, hiring, placement, promotion, termination, layoff, recall, transfer, leaves of absence, compensation, and training.

Company Description

Branex Group is a Minority-owned Technical Staffing firm headquartered in Auburn Hills, MI. We are a Certified Women’s Owned Business through the Women’s Business Enterprise National Council (WBENC). We specialize in Engineering, Information Technology, Robotics, Human Resources, and Finance opportunities across the United States.\r\n\r\nBranex Group is committed to being an Equal Employment Opportunity Employer and fostering a diverse and inclusive workplace. We ensure all applicants and employees are considered without discrimination or harassment based on race, color, religion, age, sex, sexual orientation, gender identity, national origin, veteran status, disability status, genetics, or any other protected characteristic by State and Federal laws.\r\n\r\n\r\nBranex Group offers the following benefits:\r\n- Medical Insurance\r\n- Dental Insurance\r\n- Vision insurance\r\n- Paid time off\r\n- 401(k)\r\n\r\n This policy applies to all terms and conditions of employment, including recruiting, hiring, placement, promotion, termination, layoff, recall, transfer, leaves of absence, compensation, and training.