Plant Manager
CCA Professional Recruiting
Plant Manager – Multi-Site (Manufacturing Operations)
Location: Tanner, AL
Bonus: 10–15% annual incentive
Additional Benefits: Car allowance, relocation assistance
Position Summary
The Plant Manager will lead the launch and ongoing operations of a new, multi-building assembly manufacturing campus. This role is responsible for driving a successful start-up and ensuring sustained operational excellence across two on-site facilities. The leader will establish a strong safety culture, build and develop high-performing teams, optimize production and quality systems, and deliver consistent operational and financial performance.
The ideal candidate is a hands-on, results-driven leader with experience in greenfield or major plant startup environments. This individual will bring a strong safety mindset, operational discipline, and a continuous improvement orientation, with a proven ability to lead complex manufacturing operations in a fast-paced environment.
Key Responsibilities
- Lead end-to-end operations across a multi-site campus (two production facilities), ensuring alignment of production schedules, capacity planning, and throughput optimization.
- Develop, implement, and monitor key performance indicators (KPIs) to drive productivity, quality, safety, and cost performance.
- Own site-level P&L performance, including cost control, budgeting, forecasting, and financial reporting.
- Establish and sustain a strong safety culture aligned with OSHA standards and corporate safety objectives.
- Build, lead, and develop high-performing teams, including site leadership at each facility; ensure effective coaching, mentorship, and succession planning.
- Drive continuous improvement initiatives leveraging Lean Six Sigma principles and operational best practices.
- Oversee quality systems to ensure compliance with internal standards and customer requirements.
- Maintain accurate operational reporting and financial analysis using ERP/MRP and manufacturing systems.
- Lead problem-solving initiatives to address operational inefficiencies, production issues, and quality challenges.
- Partner cross-functionally to support successful plant launch, ramp-up, and long-term operational stability.
- Ensure effective use of digital tools, manufacturing systems, and reporting platforms to enhance decision-making and performance visibility.
- Limited travel as required.
Qualifications
- Bachelor’s degree preferred (Engineering, Operations, Business, or related field).
- Minimum 12+ years of manufacturing experience, with strong emphasis on assembly-based operations.
- At least 3+ years of Plant Manager experience overseeing 300+ employees.
- Proven success leading a greenfield plant launch or a brownfield startup (equipment installation and operational commissioning).
- Strong background in final assembly manufacturing environments (critical requirement).
- Experience in industries such as:
Industrial racking systems
Conveyor systems (airport baggage handling, automated material handling;
Tier 1 automotive assembly environments
- Strong understanding of mechanical and electrical integration within assembly processes.
- Lean Manufacturing / Lean Six Sigma experience strongly preferred.
- Strong financial acumen with P&L responsibility.
- Experience with ERP/MRP systems and production management tools.
- Strong leadership, communication, and organizational skills.
- Not heavily focused on plastics manufacturing experience.
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