Senior Manufacturing Engineer - Composite Structures

About Electra

At Electra, we're building the EL9 - a nine-passenger, hybrid-electric aircraft that takes off and lands in 150 feet. Our Ultra Short technology unlocks thousands of new operating locations and enables what we call Direct Aviation: quiet, point-to-point regional travel that gets people from where they are to where they want to go, without the congestion of major airports or the noise of conventional aviation.

A global company, headquartered in Manassas, VA, Electra is backed by Lockheed Martin, Honeywell, and Safran, has filed for FAA Part 23 type certification, and carries 2,000+ intent to purchase from operators worldwide. We're a team of ~100 people moving fast toward first EL9 test flights in 2027 and certification by late 2029 or 2030. Every hire matters at this stage - and this role is no exception.

The Role

As our Senior Manufacturing Engineer - Composite Structures, you'll be at the center of building a clean-sheet Part 23 aircraft. Operating within our Integrated Product Development Team (IPDT), you'll own the manufacturing engineering interface with Tier 1 suppliers responsible for secondary composite structures - driving manufacturability, integration, and readiness for final aircraft assembly. This role directly shapes cost, schedule, quality, and risk outcomes on the EL9 program.

What You'll Do

• Serve as the manufacturing engineering focal point for composite fabrication and assembly throughout product development.
• Lead coordination with Tier 1 composite structure suppliers, ensuring alignment on requirements, schedule, cost, quality, and risk.
• Act as the primary liaison between suppliers and product engineering to ensure proper integration into final aircraft assembly.
• Define and implement manufacturing requirements for composite structures fabrication and assembly.
• Coordinate integration between structure suppliers and tooling/equipment suppliers to support aircraft assembly.
• Conduct trade studies and resolve complex technical challenges related to composite structure integration in a Part 23 aircraft.
• Support the development of a greenfield production system, including assembly flow, factory layout, and facility setup.

What You Bring

• Bachelor's degree in Mechanical, Aerospace, Manufacturing, Materials Engineering, or a related field from an accredited institution.
• 8+ years of experience in aerospace manufacturing or production engineering.
• 5+ years of hands-on experience with aircraft composite fabrication and/or assemblies.
• Strong cross-functional communication and collaboration skills - written and verbal.
• Proven ability to influence stakeholders and coordinate multidisciplinary teams, including suppliers.
• Equivalent combinations of education and experience will be considered.

Bonus Points

• Experience with secondary composite structures assembly in an aerospace development environment.
• Background supporting aircraft OEMs or Tier 1 structural suppliers in development and/or production programs.
• Working knowledge of CAD and PLM systems.

What We Offer

• Competitive salary and equity.
• Medical, dental, and vision insurance; STD, LTD, and life insurance.
• Generous PTO, sick leave, and company holidays.
• Paid winter break.
• 401(k) with immediate vesting.
• Free catered lunches, coffee, snacks, and drinks at our Manassas headquarters.
• Free on-site parking.

Electra is an equal opportunity employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, national origin, disability, veteran status, or any other characteristic protected by law. This position may be subject to ITAR requirements.

Compensation and Benefits

In addition to offering an exciting work environment and the opportunity to be part of the team making Ultra Short flight a reality, at Electra, we offer an unparalleled total rewards package. Electra offers employees a comprehensive benefits package including medical, dental, vision, STD, LTD, and life insurance, generous PTO and sick leave, company holidays, paid winter break, and a 401(k) plan with immediate vesting. Life at Electra includes a variety of perks, such as free catered lunches, amazing coffee, snacks, drinks, fruit, free parking, and opportunities for much more.

Working Conditions

Work is typically performed in a warehouse/aviation and office environment, which requires proper safety precautions. Work may require some physical effort in handling light materials, boxes, power tools, prototypes, and different materials or equipment. Due to the nature of our business and projects, some fieldwork may be required, working in both indoor and outdoor conditions. You may need to lift up to 50 lbs.

Background & Drug Screening

Successful completion of a background check and/or drug screening prior to starting work may be required for this position.

Commitment

We are committed to fostering diversity and inclusivity, and we encourage individuals from all backgrounds, including those from marginalized or underrepresented groups in the tech industry and aerospace, to apply for our job openings. We firmly believe that a diverse range of perspectives can profoundly influence both our product and our company culture.

Electra is committed to a work environment that is inclusive to all and free of discrimination. It is our policy to be an equal opportunity employer without regard to race, color, religion, sex, age, national origin, disability, sexual orientation, gender identity or expression, genetic predisposition or carrier status, veteran status, citizenship status, or any other factors prohibited by law. Electra will provide reasonable accommodations for qualified individuals.

Electra is an E-Verify employer.