Equipment Engineer
Apolis
Job Title: Equipment Engineer Location:Cincinnati, OH (Onsite) Tax Term: W2
Job Type: Contract Duration: Long-Term Contract Job Description: Mechanical, Manufacturing, or Industrial Engineer with 5-10 years of experience in medical device equipment development and manufacturing. Expertise in assembly equipment development, process validation (IQ/OQ/PQ), DFM/DFA, MSA, Gage R&R, FMEA, and process characterization. Proven ability to develop robust manufacturing processes, manage equipment suppliers, support product commercialization, and drive continuous improvements in GMP, ISO 13485, and FDA-regulated environments. Strong cross-functional collaboration, technical problem-solving, and risk management skills. Roles & Responsibilities
Job Type: Contract Duration: Long-Term Contract Job Description: Mechanical, Manufacturing, or Industrial Engineer with 5-10 years of experience in medical device equipment development and manufacturing. Expertise in assembly equipment development, process validation (IQ/OQ/PQ), DFM/DFA, MSA, Gage R&R, FMEA, and process characterization. Proven ability to develop robust manufacturing processes, manage equipment suppliers, support product commercialization, and drive continuous improvements in GMP, ISO 13485, and FDA-regulated environments. Strong cross-functional collaboration, technical problem-solving, and risk management skills. Roles & Responsibilities
- Fully understand the equipment development road map (TR011027).
- Understand equipment concept creation, review approval, build, run off, FAT, software validation, IQ, OQ, PQ road map requirements.
- Fully understand the equipment development procedure WE0179 and associated deliverables including ERR, ESRR, EFMEA, and WRAPS/Safety/Ergo assessments.
- Deliver robust assembly processes and associated equipment that achieve cycle time, cost, capacity, and quality requirements (MSA, GRR).
- Continue ownership and support of equipment beyond IQ/OQ/PQ qualification and throughout the stabilization period. This includes handling scrap and supply disruptions, equipment/process improvement projects, and overall stabilization of the process while ramping up production prior to LCE/Plant handoff.
- Knowledge of medical-specific assembly technologies, equipment supplier base, and supplier capabilities.
- Knowledge of equipment cost and lead time.
- Provide significant input to the capital budget estimate.
- Understand the connection between product requirements and each assembly station.
- Generate equipment requirements.
- Lead the DFA assessment for each assigned station and provide feedback to the design team.
- Provide oversight and leadership of the process characterization strategy for each assigned station.
- Deliver component, assembly, and supply chain strategy project deliverables at each phase of the project.
- Drive critical product requirements cascading to component and assembly processes.
- Transform design information, including component drawings and models, product requirements, AFMEA, and DFMEA, into a robust manufacturing process.
- Identify and escalate potential development-related risks and provide input to the project RISDA.
- Develop strategies to mitigate identified risks.
- Proactively develop strategies to rapidly react to design changes and provide flexibility through standardized/family tools, insert strategies, modularity, and similar approaches.
- Provide critical input to the development of project schedules, expense budgets, and capital budgets, including capital tooling and qualification costs and schedules.
- Assist the LDE and Project Director with identifying required development resources.
- Escalate needs appropriately to help prioritize development team tasks.
- Act as the liaison between the Design team and component/equipment suppliers.
- Provide the "voice of manufacturing" to influence design and include DFM/DFA feedback while maintaining Design Intent.
- Equipment Design
- Equipment Development
- Equipment Manufacturing
- Manufacturing Automation
- Equipment Commissioning
- Factory Acceptance Testing (FAT)
- Assembly Equipment
- Manufacturing Equipment
- Process Validation
- IQ/OQ/PQ
- Software Validation
- DFM
- DFA
- MSA
- Gage R&R / GR&R
- FMEA / DFMEA / EFMEA / AFMEA
- Process Characterization
- Equipment Requirements
- Medical Device Manufacturing
- Equipment Supplier Management
- Manufacturing Process Development
- Risk Management
- Capital Equipment
- Product Commercialization
- GMP
- ISO 13485
- FDA-Regulated Environment
- B.E./B.Tech in Mechanical, Manufacturing, or Industrial Engineering.
- 5-10 years of experience in medical device manufacturing and equipment development.
- Strong experience in equipment design, development, FAT, commissioning, and manufacturing automation.
- Experience with assembly equipment development and manufacturing processes.
- Experience with IQ/OQ/PQ, DFM/DFA, MSA, Gage R&R, FMEA, and process characterization.
- Medical domain experience is required.
- Strong cross-functional collaboration, technical problem-solving, supplier management, and risk management skills.
Vacancy posted 3 days ago
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