Process Improvement Specialist

Process Improvement Specialist (260001CT) Summary Description of Position Provide assistance to Division Operations, Technical Services, and Operations Support groups to test, analyze and improve aggregate production plant efficiencies while producing a quality product and applying hardware and software related to automated plant controls and data collection. Work with plant operators to customize and optimize use of PLC based control systems and PC graphic user interface. Perform Automation/Historian Site Evaluations to identify potential production deficiencies and implement solutions with other operations support groups. Troubleshoot, evaluate, and maintain effectiveness of hardware such as bin/bowl sensors, belt scales, variable frequency drives, and other plant equipment. Collaborate with Process Improvement Specialists to address processing bottlenecks and adapt to productivity demands and changing field conditions. Work with Process Controls Engineers to troubleshoot, adjust, and optimize software tools for safe and efficient plant production controls. Learn and use company data sources to create custom reporting for operations managers and project-oriented field studies. Conduct field studies to gather information that cannot be measured through digital systems. Spend approximately 60% of time in the field. Assist with pit/mobile equipment, screen, crusher, and fines recovery focus studies to maximize efficiencies. Monitor and review crusher testing to maximize product throughput and manage cost utilization of liners. Utilize software such as AggFlow, AggQC, CrusherQC, Vantagepoint, and Historian to monitor and model plants, evaluate data, and analyze potential plant changes. Review, track, and document different pit/plant setups for various modes including blending, screen media, chute flow, crusher settings, and production rates of key products. Essential Functions Apply working knowledge of automation software related to plant production controls, UI graphics, and reporting tools. Conduct plant operator Q&A to improve and tune automation systems. Inspect, maintain, and provide guidance for proper hardware installation and operation. Coordinate and troubleshoot new system start-ups. Utilize Vantagepoint, Historian, and process intelligence to monitor plant efficiencies and production changes. Analyze data systems (web-based or local) to identify, report, and monitor production optimization projects. Participate in and review plant studies with operations personnel. Monitor crusher testing for all plants in the region and review results with operations personnel. Assist operations in analysis of other production equipment such as screens, crushers, wash screws, mobile equipment, etc. Develop and present successful case studies and training. Assist Process Controls Group, Operations, and Tech Services with other functions as necessary. Utilize Aggflow and other simulation programs to model and analyze plants and potential changes. Education, Experience, Skills Required Education: Degree in Engineering or Computer Science or 5 years of mining, operating, or quality control experience in the aggregate industry. Experience: Experience in processing/manufacturing automation and/or aggregate production plant operation. Knowledge, Skills, and Abilities: High Integrity: Acts with unyielding integrity and honesty in business transactions, promoting company policies and holding self and other employees accountable. Self-Motivated: Initiates and takes action before being required to do so and collaborates with others to address issues. Business Understanding: Thorough understanding of the business purpose and recognizes business constraints. Responsive: Responds promptly and accurately to requests for information and coordinates appropriate follow-up. Internal Customer Focus: Takes responsibility for internal customer relationships with operations. Communication Skills: Communicates clearly and listens carefully in an open, candid and consistent manner. Production Knowledge: Understands the production plant capabilities and works to improve efficiencies while maintaining product quality. Leadership Skills: Acts decisively and supports all aspects of the company to work together to accomplish objectives. Additional Skills: Strong analytical and mathematical skills; strong computer skills; ability to learn new software; ability to work independently with minimal supervision; self‑directed and highly organized. Other Requirements Use of telephone, computers, cell phones and other electronic devices is essential. Travel in area of responsibility and occasional airline travel. Current valid driver’s license and ability to use motorized vehicles. Ability to occasionally lift up to 75 pounds and stand/walk for extended periods. Ability to work in a deadline‑oriented environment that requires complex, technical information and decision‑making. Must present complex information clearly and concisely. Benefits Competitive salary range: $83,220.00 – $124,860.00 per year (may vary by location). Paid vacation, personal floating days, and paid holidays. 401(k) with company match and contribution. Training and development programs. Commitment to a safe work environment and health and safety standards. Vulcan Materials Company is committed to employing a diverse workforce. You will receive consideration without regard to race, color, religion, sex, national origin, age, sexual orientation, gender identity, gender expression, veteran status, or disability. You also have the right to be free from discrimination for medical needs arising from pregnancy, childbirth, or related medical conditions. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex (including pregnancy), sexual orientation, national origin, age, disability or genetics, protected veteran status, or any other characteristic protected by law from discrimination. #J-18808-Ljbffr