Process Engineer

Process EngineerThe primary responsibilities of this position are new materials development (60%), automation development (10%), process improvement and trouble shooting (25%), and documentation compilation and update (5%). Requires strong engineering background, management and communication skills.Develop and test new materials including but not limited to ink, silver paste, screen, cutting wheel, drill etc.1. Compile materials process requirements according to internal standard and customer standard2. Ask for potential materials supplier list from purchasing, contact several most promising suppliers for more technical details3. Ask supplier come onsite with new material samples. Test material samples in lab first. If it pass the lab test, take them to do production test. Complete process experiment report after each test4. Make comparison between these materials from US supplier and the materials that are utilized in Chinese plant. Choose the best materials for Fuyao Glass America by the performance and cost5. Compile documentation for using and storing materials and provide training to plant6. Track using condition of materials during production. Improve continuously to make materials betterManage automation projects such as trademark quality inspection, drilling hole inspection, transparency inspection and component assembly inspection, primer inspection and laser marking system1. Compile process requirements for automation system according to internal standard and customer standard2. Ask for potential automation supplier list from purchasing, contact several most promising suppliers for more technical details3. Ask supplier come onsite to evaluate project. Compare all proposals and designs from different supplier4. Discuss with project team to double check all detail requirements before purchasing issue PO5. Make project plan and track project progress6. Compile documentation for automation system and provide training to plantOrganize process improvement and do troubleshooting for process issues1. Organize the production process team to improve the production process for satisfying the Fuyao internal standard and customer standard in both quality and quantity2. Facilitate the process meetings to discuss the technical issues that occur during production. Communicate and work with the related process engineers and production team to solve the technical issues. For example: bad screen printing quality due to electrostatic, raw glass corrosionCompile and update documents including but not limited to work instruction, process requirement, process report and new materials standard1. Compile work instruction for new production lines or new products. Update work instruction when current process change or new process is added into production2. Determine process requirements for materials, automation and other projects3. Complete process report after new materials test, automation evaluation, new process verification etc.4. Compile materials standard to make sure exist and new materials meet internal standard and customer standardQualificationsLanguages spoken commonly in the workplace are English and Mandarin. Ability to read, understand and comprehend documents such as safety rules, operating and maintenance instructions. Ability to interpret a variety of instructions furnished in written, oral, diagram, or schedule form.Ability to speak effectively and interact with other team members, engineers, leadership and customersMore than one years of experience in the related production processes and technologiesBachelor’s degree or above (those with production experience are preferred)The employee is regularly required to stand for long periods. Duties include turning at the waist, reaching, bending, squatting and lifting up to 50 pounds. Ability to pass static strength requirements (grip)Clarity of vision at 20 inches or less. Use this factor when special and minute accuracy is demandedClarity of vision at 20 feet or more. Use this factor when visual efficiency in terms of far acuity is required in day and night/dark conditionsThree-dimensional vision. Ability to judge distances and spatial relationships so as to see objects where and as they actually areAbility to identify and distinguish colorsObserving an area that can be seen up and down or to right or left while eyes are fixed on a given pointThe noise level in the work environment is usually moderateSafety requirements for this position are safety glasses, hearing protection and steel-toed work bootsAbility to add, subtract, multiply, and divide in all units of measure, using whole numbers, common fractions, and decimalsAbility to solve practical problems and deal with a variety of variablesKnowledge of and familiarity manufacturing softwareBe acquainted with the glass production processesBe acquainted with the TS16949 quality systemBe the master of the professional skills of material developmentBe the master of relevant material standardsBe the master of the flow of material verification and developmentHave the knowledge of file managementAbilities of communication and coordinationAbility of organizationStrong awareness of initiative study and ability of studyA certificate of continuous improvement of the green belt level or aboveTS16949 TRAININGTraining about the five reference books