Controls Technician

Job Description

Job Description

OVERVIEW

Electrolit Manufacturing USA (EMUSA) is a new, state-of-the-art beverage manufacturing facility in Waco, TX. The 640,000 sqft. Facility is situated in the Texas Central Industrial Park and will be operating on a 24/7 schedule. The facility will manufacture and distribute the 26 flavors of ElectrolitTM - the fastest growing isotonic hydration beverage in the US.

 

POSITION SUMMARY

The primary responsibility of the Controls Technician will be to ensure the reliability, efficiency, and safety of all automated systems across the facility. This position is responsible for the installation, maintenance, calibration, programming, and troubleshooting of instrumentation and control systems, including PLCs, HMIs, sensors, actuators, Robotics systems and other automation platforms. The technician will support continuous production by optimizing system performance and minimizing downtime through proactive diagnostics and timely interventions. This position will be working with sensitive information therefore it will require an NDA.  

 

KEY RESPONSIBILITIES

• Install, configure, and maintain sensors, actuators, flow meters, temperature probes, and other field devices.
• Ensure proper wiring, signal integrity, and environmental protection of instrumentation.
• Program and modify PLCs (e.g., Allen-Bradley, Siemens) and HMIs to support production needs.
• Assist in developing and updating control logic for new equipment or process changes.
• Perform routine calibration of instruments to meet quality and regulatory standards.
• Maintain calibration records and ensure traceability for audits and compliance.
• Rapidly diagnose faults in control systems, instrumentation, and automation platforms.
• Use tools like multimeters, oscilloscopes, and software diagnostics to pinpoint issues.
• Work with tools, machinery, and live systems in real-time to resolve issues and implement solutions.
• Execute scheduled maintenance tasks to reduce unplanned downtime.
• Maintain and troubleshoot robotic systems used in packaging, palletizing, or material handling.
• Perform physical tasks in production areas, utility rooms, and equipment zones.
• Collaborate with engineering to optimize robotic performance and integration.
• Ensure all work complies with safety standards, electrical codes, and food-grade manufacturing regulations.
• Work closely with production, quality, and engineering teams to support operational goals.
• Provide exceptional service and support to internal customers, suppliers, and team members.
• Comply with all company policies, procedures, and safety regulations.
• Communicate clearly and professionally with cross-functional teams to ensure smooth operations.
• Perform other automation-related duties as assigned by Management, contributing to continuous improvement initiatives.
• Performs other related duties as assigned by management.

 

JOB EFFICIENCY MEASURES

• Job performance will be assessed using measurable metrics, which may include but are not limited to:
• Production output and throughput targets.
• Accuracy and quality rates.
• Adherence to safety, regulatory, and compliance standards.
• Equipment uptime, utilization, and operational efficiency.
• On-time completion and schedule adherence.
• Participation in and contribution to continuous improvement initiatives.

 

QUALIFICATIONS

• Associate degree or technical certification in Electrical Technology, Instrumentation, Industrial Automation, or a related field. Equivalent experience may be considered.
• Strong electrical background, including experience with low-voltage and control circuits, motor controls, and industrial wiring.
• 3–5 years of hands-on experience in instrumentation and electrical maintenance within a manufacturing or industrial setting.
• Proficiency with PLCs and HMIs, particularly Allen-Bradley and/or Siemens platforms—ability to troubleshoot, modify, and support control logic.
• Familiarity with automation systems, including VFDs, SCADA, and basic robotics used in packaging or material handling.
• Comfortable with hands-on field work—must be able to work in production areas, climb ladders, and use tools in real-time troubleshooting.
• Proficiency with Microsoft Office Suite.
• Strong analytical and problem-solving skills.
• Fluency in English is required, Spanish a plus.

 

WORK ENVIRONMENT AND PHYSICAL DEMANDS

This position is performed primarily in a manufacturing and production environment within a beverage manufacturing facility. The work environment may include exposure to moving mechanical parts, automated and manual production equipment, wet or humid conditions, temperature variations, and moderate to high noise levels. Employees may be required to work on elevated work surfaces, platforms, ladders, or stairs, and in or around confined or restricted spaces in accordance with applicable safety procedures and training. Appropriate personal protective equipment (PPE) is required and must be worn at all times while on the production floor or in designated work areas, in accordance with OSHA standards and company safety policies. While performing the duties of this job, the employee is regularly required to stand, walk, bend, reach, climb, balance, push, pull, and use hands and arms to operate machinery, tools, and equipment. The role involves repetitive motions, sustained physical activity, and maintaining situational awareness in a dynamic production environment. The employee must be able to regularly lift and/or move objects weighing up to 50 pounds, with or without assistance. Work schedules may include extended shifts, overtime, weekends, and/or holidays based on production demands.

 

OTHER REQUIREMENTS:

• Must be willing to travel up to 5% of the time.
• Must be able to lift 20 pounds
• Written Communication: Understands and clearly conveys information in writing.
• Reading Comprehension: Interprets written instructions and job-related documents.
• Critical Thinking: Evaluated information and solutions using logic and reasoning
• Active Listening: Listens attentively and responds appropriately
• Employee must abide by our company values; Humility, Honesty, Mutual Respect and Equitable Treatment of All, Dependability and Accountability, and Initiative.

 

The above statements reflect the general details necessary to describe the principal functions of the occupation described and shall not be construed as a detailed description of all the work requirements that may be inherited in the occupation.

 

FOOD SAFETY

This role supports the company’s commitment to compliance by following food safety protocols, staying up to date through ongoing training, and helping build a culture where food safety and accountability are part of everyday work.

 

Electrolit Manufacturing Inc. is committed to maintaining a work environment that promotes diversity and is free of discrimination. Except where prohibited by state law, all offers of employment might be subject of passing a drug test.

 

 

Company Description

At Electrolit Manufacturing USA, we are committed to excellence in hydration. As the premier U.S. based facility for the production of Electrolit, an advanced electrolyte beverage scientifically formulated to provide rapid hydration and recovery, we take pride in delivering high-quality products.

With state-of-the-art manufacturing processes and rigorous quality control standards, our team ensures that every bottle meets the highest standards of safety, consistency, and taste. We blend global expertise with local dedication to serve a diverse and growing market.

Company Description

At Electrolit Manufacturing USA, we are committed to excellence in hydration. As the premier U.S. based facility for the production of Electrolit, an advanced electrolyte beverage scientifically formulated to provide rapid hydration and recovery, we take pride in delivering high-quality products.\r\n\r\nWith state-of-the-art manufacturing processes and rigorous quality control standards, our team ensures that every bottle meets the highest standards of safety, consistency, and taste. We blend global expertise with local dedication to serve a diverse and growing market.