Mechanical Engineer

Mechanical Engineering And Finite Element Analysis LeaderThank you for your interest in BAE Systems! This opening is included as part of our September 2026 Defense Electronics Engineering Hiring Event. While we encourage all interested professionals to apply, please note that this is a selection-based interview event for candidates whose skills and experience match our hiring needs. If your background and skill set match these needs, we will reach out with next steps. If selected for an interview, specific opportunities based on your interests, experience, and skill set will be discussed with the hiring team. For candidates not local to the northern New Jersey area, virtual interviews will be accommodated. We are seeking a proven leader with Mechanical Engineering and Finite Element Analysis experience to support the development of our next generation of Electronic Systems at our site in Totowa, NJ. This is state-of-the-art work surrounded by talented and dedicated professionals that embrace the challenge. See what you're missing. Our employees work on the world's most advanced electronics – from detecting threats for F-35 pilots to illuminating the night for soldiers. Spanning air, land, sea, and space, we are developing the technology of tomorrow, delivered today. Drawing strength from our differences, we're innovating for the future. And you can, too. Our flexible work environment provides you a chance to change the world without giving up your personal life. We put our customers first – exemplified by our mission: "We Protect Those Who Protect Us®." Sound like a team you want to be a part of? Come build your career with BAE Systems. Electronic Combat Solutions (ECS) has technology, engineering and program teams that educate and mentor colleagues to deliver leading Electronic Warfare capabilities. We welcome all those who have big ideas, crave innovation, want to drive fielding velocity, and have the passion to bring the warfighter home safe.Key Responsibilities:Perform / assess detailed design and analyses, including thermal and structural, using both classical and finite element methodsCreate and post-process Finite Element Models (FEM) ranging from sub-component level to the system level using Siemens Simcenter 3D/NX, NASTRAN, Ansys Mechanical, and Ansys Icepak.Generate/ assess designs against environmental requirements and generate prototypes for test and verification effortsDevelop robust and novel thermal/structural hardware solutions to meet demanding customer requirementsGenerate / assess 3D solid models, utilize GD&T principles, and perform tolerance analyses to ensure fit and functionLead multi-discipline, state-of-the- art hardware teams through hardware engineering design and developmentLead critical design review activities for program successEmploy your expertise, decision skills, and independent judgment in technical areasCommunicate essential information and coordinate with other engineering disciplines, Procurement, Operations, and Program ManagementSupport program capture and proposal teams with hardware baselines that include development and cost/schedule estimatesRequired Education, Experience, & Skills:Bachelor's degree in Mechanical or Aerospace Engineering4+ years' experience in mechanical engineering or equivalent experienceStrong background in mechanical engineering with expertise in CAD design tools and Finite Element AnalysisExcellent leadership and communication skillsExperience working with integrated military electronic hardware and related test equipmentAbility to work individually and in small team environmentsStrong problem-solving skills and ability to execute complex projectsPreferred Education, Experience, & Skills:Master's degree in Mechanical or Aerospace Engineering4+ years' experience with PTC Creo (formerly Pro/Engineer)4+ years' experience with ANSYS Mechanical, Icepak, and/or Electronics Desktop for both structural and thermal analysis of airborne electronics hardware4+ years' experience with Siemens Simcenter 3D/NX and/or NASTRANKnowledge/experience with manufacturing, production, and sustainment of mechanical systems and hardwareKnowledge of design for manufacturing (DFM) principlesExperience with Model Based Engineering (MBE) / Model Based Definition (MBD) / Digital EngineeringActive Secret ClearancePay Information Full-Time Salary Range: $105827 - $179906 Please note: This range is based on our market pay structures. However, individual salaries are determined by a variety of factors including, but not limited to: business considerations, local market conditions, and internal equity, as well as candidate qualifications, such as skills, education, and experience. Employee Benefits: At BAE Systems, we support our employees in all aspects of their life, including their health and financial well-being. Regular employees scheduled to work 20+ hours per week are offered: health, dental, and vision insurance; health savings accounts; a 401(k) savings plan; disability coverage; and life and accident insurance. We also have an employee assistance program, a legal plan, and other perks including discounts on things like home, auto, and pet insurance. Our leave programs include paid time off, paid holidays, as well as other types of leave, including paid parental, military, bereavement, and any applicable federal and state sick leave. Employees may participate in the company recognition program to receive monetary or non-monetary recognition awards. Other incentives may be available based on position level and/or job specifics.About BAE Systems Electronic Systems BAE Systems, Inc. is the U.S. subsidiary of BAE Systems plc, an international defense, aerospace and security company which delivers a full range of products and services for air, land and naval forces, as well as advanced electronics, security, information technology solutions and customer support services. Improving the future and protecting lives is an ambitious mission, but it's what we do at BAE Systems. Working here means using your passion and ingenuity where it counts – defending national security with breakthrough technology, superior products, and intelligence solutions. As you develop the latest technology and defend national security, you will continually hone your skills on a team—making a big impact on a global scale. At BAE Systems, you'll find a rewarding career that truly makes a difference. Electronic Systems (ES) is the global innovator behind BAE Systems' game-changing defense and commercial electronics. Exploiting every electron, we push the limits of what is possible, giving our customers the edge and our employees opportunities to change the world. Our products and capabilities can be found everywhere – from the depths of the ocean to the far reaches of space. At our core are more than 14,000 highly talented Electronic Systems employees with the brightest minds in the industry, we make an impact – for our customers and the communities we serve. This position will be posted for at least 5 calendar days. The posting will remain active until the position is filled, or a qualified pool of candidates is identified.