Production Engineer

About Us LayerZero Power Systems LLC. is a globally recognized leader in providing state-of-the-art power distribution solutions for critical industries. With a strong focus on reliability, innovation, and customer satisfaction, we deliver advanced power systems products that ensure uninterrupted and dependable power supply in mission-critical environments. Our customer base is comprised of companies in the data center (our main focus), financial, computer service provision, and semiconductor manufacturing sectors. LayerZero Power Systems is on a trajectory of sustained growth, with a loyal customer base of existing Fortune 100 customers and an expanding portfolio of new customers. Position: Production Engineer The Manufacturing Engineer is responsible for the design, development, and continuous improvement of manufacturing processes to ensure safe, efficient, and high-quality production. This role partners cross-functionally with Operations, Quality, Supply Chain, and Engineering to implement scalable systems, optimize material flow, and support production readiness. Primary Duties Develop, document, and maintain standard work, work instructions, and process flows Design and optimize assembly processes, line layouts, and workstation configurations Define requirements for tooling, fixtures, and equipment Support new product introduction (NPI) and process validation activities Apply Lean Manufacturing and Toyota Production System principles to eliminate waste and improve flow Lead root cause analysis (RCA) and implement corrective actions Improve cycle time, throughput, and overall equipment effectiveness (OEE) Drive A3 problem-solving initiatives Design and implement material replenishment strategies (kitting, kanban, line-side stock) Optimize warehouse-to-line material flow and replenishment triggers Ensure alignment between physical processes and ERP transactions within Microsoft Dynamics 365 Business Central Provide daily support to production operations to resolve process inefficiencies, downtime, and quality issues Participating in Tier meetings and Gemba walks Support implementation of corrective and preventive actions (CAPA) Define and support functional and burn-in testing processes Ensure processes and equipment meet performance, reliability, and safety standards Develop and maintain facility and production layouts (e.g., Visio or CAD-based) Perform capacity analysis, line balancing, and bottleneck identification Support capital projects, including cost justification (ROI, IRR, Payback) Ensure compliance with ISO 9001 and internal quality standards Develop and maintain controlled documentation Support internal and external audits Conduct risk assessments and Management of Change (MOC) activities Apply OSHA hierarchy of controls to mitigate risk Improve workplace ergonomics and reduce manual handling hazards Experience & Skills 2–7+ years of experience in manufacturing, industrial engineering, or related field Experience in assembly, production environments, and process improvement initiatives Experience with ERP systems (preferably Microsoft Dynamics 365 Business Central or similar) Process mapping and workflow development Time studies and line balancing Root cause analysis (5 Why, Fishbone) Layout design (Visio, AutoCAD, or similar) Data analysis (Excel; Power BI preferred) Lean Manufacturing or Six Sigma certification Experience in ISO‑regulated environments Experience with automation, controls, or testing systems Education Bachelor’s degree in Manufacturing Engineering, Industrial Engineering, or Mechanical Engineering Why Join Us? Our Benefits Make a Difference. We believe great employees deserve great benefits designed to support health, financial well‑being, professional growth, and family needs. Most of our core benefits are provided at no cost, reflecting our commitment to investing in the well‑being of our team. $0 cost Dental Insurance $0 cost Vision Insurance $0 cost Short Term and Long-Term Disability Insurance $0 cost Life Insurance with additional buy up options Medical Plan Choices, including one no cost medical option plus two additional buy up plan options $0 cost Employee Assistance Program offering confidential counseling and support services Employer Health Savings Account Contributions to help offset health expenses Retirement Plan Options with generous employer matching contributions Paid Parental Leave to support your growing family Why You Will Love Working with Us Impact: Develop your skills and expertise in a rapidly growing industry, with your work directly influencing the success of mission‑critical projects. Innovation: Immerse yourself in an environment that celebrates forward thinking and continuous improvement. Collaborative Spirit: Work closely with engineers, marketers, and other professionals to bring ideas to life. Grow With Us: We are committed to your personal and professional development, offering endless opportunities to improve your skills and advance your career. At LayerZero, we are proud to be an Equal Opportunity Employer. We welcome and celebrate diversity, and we are committed to creating an inclusive environment for all employees. #J-18808-Ljbffr