Senior Mechanical Engineer
$126k - $167kAnduril Industries
Anduril Industries is a defense technology company with a mission to transform U.S. and allied military capabilities with advanced technology. By bringing the expertise, technology, and business model of the 21st century’s most innovative companies to the defense industry, Anduril is changing how military systems are designed, built and sold. Anduril’s family of systems is powered by LatticeOS, an AI-powered operating system that turns thousands of data streams into a realtime, 3D command and control center. As the world enters an era of strategic competition, Anduril is committed to bringing cutting‑edge autonomy, AI, computer vision, sensor fusion, and networking technology to the military in months, not years. ABOUT THE TEAM The Anduril Rocket Motor Systems (RMS) team is on a mission to build next generation solid rocket motors for a safer, more connected world. To achieve our vision of becoming a large‑volume provider of tactical rocket motors, we will develop differentiated products and services that maximize our customers’ capabilities, and we will establish and maintain a reputation of Quality and Reliability. ABOUT THE JOB Anduril's Production Engineering Team is seeking a highly skilled and driven Senior Mechanical Engineer to take holistic ownership of the design, development, and implementation of critical production tooling specifically for advanced solid rocket motors. Our Production Engineering Team is at the forefront of rapidly iterating and building cutting‑edge defense hardware. We are the linchpin between innovative design and scalable manufacturing, ensuring our defense systems, particularly our solid fuel rocket motors, reach the warfighter at speed and scale. This role is crucial to accelerating that mission. WHAT YOU'LL DO Lead the end‑to‑end lifecycle of specialized manufacturing tooling for solid rocket motors, from initial concept and detailed design through prototyping, validation, full release, and successful implementation on the factory floor. Serve as the design authority for a diverse range of tooling, including jigs, fixtures, molds (for propellant casting, insulation, etc.), assembly aids, test fixtures, and specialized ground support equipment critical for SRM production. Drive the design process leveraging advanced CAD software, engineering analysis (FEA, DFM, DFA), and simulation to ensure tooling is robust, repeatable, ergonomic, and optimized for high‑rate manufacturing. Take full ownership of the prototyping and validation phases, overseeing fabrication, assembly, testing, and iterating on designs to achieve optimal performance and manufacturability. Spearhead the transition from design to full production release, including creating comprehensive documentation packages, detailed work instructions, maintenance procedures, and quality control plans specifically for your owned tooling. Collaborate closely with internal manufacturing teams, quality engineers, and external vendors to define tooling requirements, manage fabrication, troubleshoot issues, and continuously improve tooling performance and lifespan. Apply rigorous Design for Manufacturability (DFM) and Design for Assembly (DFA) principles not only to the product but, critically, to the tooling itself, ensuring robust, efficient, and scalable production processes. Act as a primary technical resource for all matters related to the tooling you own, providing expert guidance and problem‑solving support throughout the entire manufacturing value chain. REQUIRED QUALIFICATIONS Bachelor's degree in Mechanical Engineering or a closely related technical field. 8+ years of professional experience in mechanical engineering, with a significant focus on manufacturing or production engineering. Proven track record of holistic ownership over mechanical design projects from concept through full production release and implementation. Direct experience designing, prototyping, and implementing production‑grade manufacturing tooling (e.g., jigs, fixtures, molds, assembly aids, test fixtures). Advanced proficiency in 3D CAD software (e.g., SolidWorks, NX, CATIA) and demonstrable experience with FEA for mechanical analysis and design validation. Strong understanding and application of Design for Manufacturability (DFM) and Design for Assembly (DFA) principles to both product and tooling designs. Deep knowledge of various manufacturing processes (e.g., machining, welding, additive manufacturing, casting, composite fabrication) and their application in tooling design. Experienced with understanding and implementing Geometric Dimensioning and Tolerancing (GD&T) per ASME Y14.5. A strong self‑starter who consistently takes initiative, operates effectively with minimal external guidance, and resourcefully gathers information to overcome obstacles. U.S. Person status is required as this position needs to access export‑controlled data. PREFERRED QUALIFICATIONS Experience with manufacturing processes specific to solid rocket motors, energetic materials, or highly regulated/critical aerospace components. Direct experience designing complex molds for energetic materials (e.g., propellant casting), insulation, or composite structures. Expert‑level proficiency in Geometric Dimensioning and Tolerancing (GD&T) per ASME Y14.5. Experience in the aerospace, defense, or energetics industries, particularly with high‑reliability or safety‑critical systems. Proven experience managing external vendors and suppliers for tooling fabrication, including technical oversight and quality assurance. Demonstrated ability to lead small technical projects or mentor junior engineers. Advanced proficiency in Siemens NX and demonstrated experience with Teamcenter for efficient engineering data management and design collaboration. US Salary Range: $126,000 — $167,000 USD The salary range for this role is an estimate based on a wide range of compensation factors, inclusive of base salary only. Actual salary offer may vary based on (but not limited to) work experience, education and/or training, critical skills, and/or business considerations. Highly competitive equity grants are included in the majority of full time offers; and are considered part of Anduril’s total compensation package. Additionally, Anduril offers top‑tier benefits for full‑time employees, including: Benefits At Anduril, we invest in our people. Our comprehensive, competitive benefits package (available at little to no cost to employees) ensures you’re supported in health, recovery, and whatever comes next. For more information, Explore Our Benefits. #J-18808-Ljbffr
- Anduril Industries is seeking a Senior Mechanical Engineer to own the design, development, and implementation of production tooling for solid rocket motors. You will lead end-to-end tooling projects, from concept through prototyping, validation, and full-scale production...Senior
- L2x Talent Solutions is looking for a Mechanical Designer in Crystal Lake, Illinois. The role focuses on leading mechanical design for... ...The ideal candidate holds a Bachelor's degree in Mechanical Engineering and has at least 5 years of design experience, particularly with...Senior
- Responsibilities Lead mechanical design of automation systems, equipment, and tooling, integrating mechanical, pneumatic systems. Develop... ..., and cost-effectiveness. Manage project timelines, engineering workflows, and cross‑functional communication to ensure successful...Senior
- Katalyst Healthcares is seeking a Packaging Engineer to join its team in Round Lake, Illinois. The role requires managing packaging projects and developing new product packaging to ensure compliance and quality. The ideal candidate should have a B.S. in Packaging or relevant...Senior
- Katalyst Healthcares & Life Sciences is seeking a Senior Packaging Engineer for a contract position in Round Lake, Illinois. This role involves leading and managing packaging projects, ensuring compliance with quality standards, and collaborating with various teams to design...SeniorContract work
- Anduril Industries, based in McHenry, Illinois, seeks a Senior Manufacturing Engineer to lead manufacturing processes in developing next-generation solid rocket motors. With a focus on quality, the engineer will manage complex projects, mentor colleagues, and establish...Senior
$113k - $149k
...sensor fusion, and networking technology to the military in months, not years. Anduril’s Manufacturing team is seeking a Senior Manufacturing Engineer to join our team. The Anduril Rocket Motor Systems (RMS) team is on a mission to build next generation solid rocket...SeniorFull timeContract workWork experience placement- Sriven Systems Inc. is looking for a Senior Principal Electrical Engineer in Round Lake, Illinois. The candidate should have 15+ years of experience in electrical engineering with a strong focus on product development and electromechanical hardware, preferably in medical...Senior
- ...EmergencyMD is seeking compassionate individuals for the role of Senior Caregiver in McHenry County, IL. In this job, you will assist clients with daily activities, provide emotional support, and help with meal preparation. We're looking for dependable team players with...Senior
- Medela LLC is seeking a Senior Product Manager, Digital Connectivity to lead the development of innovative healthcare solutions in McHenry, IL. This hybrid role requires strong product management expertise and an understanding of digital health and connectivity. The role...Senior
$100k - $150k
Hanson Professional Services Inc. is seeking an Air Quality Engineer in McHenry, Illinois. This role involves leading air quality permitting projects and ensuring compliance with regulations while mentoring junior staff. Candidates should have over 10 years of experience...Senior$147k - $175k
A professional engineering firm is seeking a Senior Electrical Engineer specializing in substation design to support power delivery projects. The role requires strong technical expertise and leadership skills, with a focus on high-voltage substations. Responsibilities...Senior- Baxter International Inc. seeks an experienced engineer to drive process and automation improvements at their manufacturing site. This role involves collaborating with teams to enhance equipment reliability and process design in line with quality and engineering standards...SeniorFull time
- Anduril Industries in Mississippi (McHenry facility) is seeking a Supplier Quality Engineer for Rocket Motor Systems to own supplier quality outcomes from development through rate production. You will be the primary quality focal, collaborating with RMS engineering, manufacturing...Senior
- HR Green in McHenry, IL is seeking a full-time drainage engineer to lead complex drainage efforts and mentor other engineers. This role focuses on applying professional judgment and leading design across transportation projects. The ideal candidate will have substantial...SeniorFull timeFlexible hours
- MEDELA, LLC in McHenry, IL, is seeking a Senior Product Development Engineer - Electronics to lead the design of embedded systems for medical devices. This hybrid role requires a Bachelor's degree and 5+ years of experience in hardware development. The position offers a...Senior
- Visionworks of America, Inc. is seeking a dedicated Sr. Optical Specialist in McHenry, Illinois. You will engage with customers, ensure their eyewear needs are met, and provide exceptional service. This part-time role requires at least 12 months of optical experience or...SeniorFull timePart time
$140k
Medela Medizintechnik GmbH & Co. Handels KG in McHenry, IL, is seeking a Senior Product Manager for Medical Devices SaaS & Connectivity. This role involves leading the evolution of connected healthcare solutions in the NICU and maternity care space. The candidate will...Senior$140k
Medela LLC is seeking a Senior Product Manager for their Medical Devices SaaS & Connectivity solutions. This is a hybrid role with expectations of 3 days on-site in McHenry, IL. The ideal candidate will have over 8 years of experience in product management within the regulated...Senior$140k
Medela in McHenry, IL is seeking a Senior Product Manager for Medical Devices SaaS & Connectivity. This hybrid role involves leading product strategy for their connected healthcare solutions, focusing on the U.S. market. The ideal candidate will have 8+ years of experience...Senior- ...Summary: Our award-winning client is seeking an Mechanical Design Engineer to join their team.This Mechanical Design Engineer - Fluid Power role is responsible for the design and validation of complex hydraulic equipment, encompassing both new designs to meet evolving...Contract workFor contractorsShift work
- Medela LLC in McHenry, IL is seeking a Senior Product Manager to lead the evolution of its global device and connectivity ecosystem, with a strong emphasis on the U.S. market and expanding digital health capabilities. The role blends medical device product management with...Senior
- Medela is seeking a Senior Product Development Engineer - Electronics in McHenry, IL. This hybrid role involves designing embedded systems for innovative medical devices. You'll drive projects from concept to production while collaborating with cross-functional teams. The...Senior
- A leading automotive manufacturer seeks a Senior Product Manager to oversee the lifecycle of braking products. This role involves driving... ...data entries in ERP systems. The ideal candidate will have an engineering degree and strong project management skills. Located in...Senior
- Anduril Industries in McHenry, Illinois, is seeking a Sr. Electrical Engineer to design and develop devices for solid rocket motor performance analysis. You will collaborate with engineers, create prototypes, and ensure data collection systems are efficient and reliable...Senior
$113k - $149k
Anduril Industries is looking for a Senior Controls Engineer to join their Rocket Motor Systems team in McHenry, Illinois. This role involves designing, commissioning, and upgrading control systems for Solid Rocket Motor production equipment. Candidates should have a Bachelor...Senior$48 - $74 per hour
...Mechanical Design Engineer Job Description This role focuses on designing conveyor systems, automated equipment, and material handling solutions using SolidWorks. The Mechanical Design Engineer develops 3D models, assemblies, and manufacturing drawings while...Contract workTemporary work$100k - $150k
Hanson Professional Services, Inc. is seeking an experienced Air Quality Engineer in McHenry, Illinois. The successful candidate will lead air quality permitting projects, ensuring compliance with regulations and managing client relationships. A Bachelor’s or Master’s...Senior$147k - $175k
Hanson Professional Services Inc. is looking for an experienced Electrical Engineer specializing in Distribution System Design in McHenry, Illinois. This senior role requires a Professional Engineer license and at least 8 years of experience in electric distribution engineering...Senior$128k - $171k
Anduril Industries is seeking a Senior Facilities Manager based in McHenry, Illinois to manage the operations of our industrial campus... ...manufacturing facilities and be knowledgeable in electrical, mechanical, and plumbing systems. Responsibilities include overseeing maintenance...Senior
Do you want to receive more vacancies?
Subscribe and receive similar vacancies to Senior Mechanical Engineer. Be the first to apply!
- senior manager legal Mchenry, IL
- senior human factors engineer Mchenry, IL
- senior manager m&a tax Mchenry, IL
- senior resident engineer Mchenry, IL
- senior manager automotive Mchenry, IL
- senior Mchenry, IL
- senior customer success engineer Mchenry, IL
- senior implementation engineer Mchenry, IL
- senior cybersecurity engineer Mchenry, IL
- senior performance engineer Mchenry, IL

