Sr. Controls Engineer

The Sr. Controls Engineer is capable of leading the electrical and or controls design and programming of a large, custom automated assembly machine project from concept to acceptance. Has decision-making responsibility for issues related concept, design, programming, debug and qualification of the machine. Responsible for reviewing the concept, budget, and schedule to determine feasibility, then stays within the project milestone requirements.

Responsibilities:

• Lead the development of Controls architecture for large multiple module system and the engineering team.
• Program control systems for cam, servo, and air operated stations, along with test and electrical devices.
• Coach peers in all aspects of machine design, programming, and organization and contribute to the development of Controls Engineers
• Writes and debugs PLC, robot, machine vision, and PC-based object-oriented code
• Programs HMI devices with ease of operation in mind
• Ensure the electrical design is functional, robust, and cost effective.
• Innovate and use good judgment to incorporate BBS Automation standards, GAMP5 and regulatory requirements.
• Research and specify appropriate purchased and preferred components.
• Create functional specifications, flow diagrams, Bill of Materials, organize release packages, and update schematics.
• Participate in internal and customer design reviews, installations, and service calls when needed.
• Guide Electricians in wiring and codes. Support software validation requirements.
• Continues open discussions with Controls Engineering Manager and Controls Engineering Group Leaders on how to improve group dynamics, accuracy, reliability, ease of construction, durability, and throughput.
• Clearly communicates project status updates and technical reports.
• Participate in Proof of Principle studies and help with concepting new applications.
• Work with suppliers to find/develop the most functional and economical solutions to design issues.
• Work under the confines of the project schedule and budget; Conveys this urgency to others.
• Problem-solve with Mechanical Builders, debug software issues, and update all appropriate documentation.
• Communicate ideas and comprehend information both verbally and in written form.
• Work closely with Mechanical Engineering and Build and exhibit objectivity and openness to others views.
• Set and maintain departmental goals in keeping with company objectives.
• Contribute to the development and maintenance of BBSC standards.
• Support and participate in Quality Management Program.
• Provide necessary documentation and support for machinery Operating Manuals.
• Stays focused and understands the sense of urgency.
• Works well in a team environment and promotes sharing of knowledge through training and mentoring
• Keeps abreast of current industry product developments.
• Domestic or International travel or extend work day if required.

Qualifications:

• Bachelor’s degree in Electrical Engineering or related area
• 10+ Years’ experience in controls engineering
• Minimum 5 years experience with Rockwell PLCs w/ Rockwell Kinetix servos
• Minimum 2 years experience with Siemens PLCs w/ Siemens Sinamics servos
• Robot experience preferred
• Vision experience preferred
• Ignition experience preferred
• Optional IT experience
• Python scripting
• AI / machine learning modelling for data analysis and predictive analytics
• MySQL database and SQL language
• C# (C-sharp) .Net object oriented programming

Benefits:

• Medical Insurance
• Dental Insurance
• Company Paid Life, AD&D, STD, LTD,
• Vision Insurance
• 401k plan with Safe Harbor match
• Flexible Spending (FSA)
• Health Savings Account
• Paid Sick time
• Paid Vacation time
• Paid Holidays