NPI Mechanical Engineering Technician

Overview TSC's Production Division is looking for an NPI Engineering Technician – Mechanical Focus, based in Huntsville, AL (Discovery). As a key hands‑on contributor, you will support new‑product introduction efforts and work with Manufacturing Engineering, Design/R&D Engineering, and Operations to mature electro‑mechanical products from early prototype through production readiness. Responsibilities Assemble prototype and pre‑production electro‑mechanical hardware, including boxes, chassis, sub‑assemblies, and finished assemblies from drawings, work instructions, and engineering direction. Support development and improvement of assembly processes and sequences in coordination with Manufacturing Engineering to increase repeatability and first‑pass quality. Create, update, and refine manufacturing documentation, including work instructions, build travelers, visual aids, as‑built records, and redlines. Design and build simple assembly fixtures, jigs, handling tools, and poka‑yoke aids under engineering guidance. Provide practical DFM/DFA feedback during builds, identifying issues with assembly access, hardware selection, cable routing, fastener strategy, and serviceability. Support Production Readiness Review (PRR) preparation by collecting build evidence, identifying gaps, and contributing inputs to NPI readiness checklists and workbook artifacts. Maintain strong workmanship, ESD, FOD, and safety practices in lab and production environments. Provide surge support for assembly, cable builds, and prototype integration as needed. Cross‑train with and serve as backup to the NPI Engineering Technician – Electrical Focus. Required Qualifications High school diploma or GED and 4+ years of relevant electro‑mechanical assembly or manufacturing technician experience; or Associate degree in Engineering Technology or related field and 3+ years; or Bachelor’s degree in a related technical field and 1+ years. Strong proficiency with hand tools, torque tools, measurement tools, hardware installation, and cable routing. Ability to read and interpret mechanical drawings, assembly drawings, and BOMs. Experience documenting build issues, redlines, and as‑built conditions. U.S. citizenship and ability to obtain and maintain a government security clearance. Preferred Qualifications Experience supporting NPI, prototype builds, pilot builds, or production readiness activities. Experience contributing to PRR or transition‑to‑production milestones. Experience creating or refining work instructions, travelers, and operator aids. Familiarity with DFM/DFA principles and fixture or tooling design and fabrication. Basic CAD competency in SolidWorks, Inventor, or similar. Working knowledge of IPC workmanship standards, including IPC‑A‑610, J‑STD‑001, IPC/WHMA‑A‑620, or IPC‑7711/7721. Experience in an aerospace, defense, or similarly regulated manufacturing environment. Active DoD security clearance. Benefits TSC offers a stable work environment, a competitive salary, and a comprehensive benefit package, including ESOP contributions, 401(k) matching, flexible work schedules, tuition reimbursement, paid leave, and more. Equal Employment Opportunity All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or status as a protected veteran. #J-18808-Ljbffr