Process Controls Engineer - Metals

Job Description

Job Description

Process Engineer – CNC Metals

Build your future with a company that values precision, teamwork, and growth.

Ready to make things move? At IMS Gear, we don’t just manufacture components—we power motion worldwide.

We’re looking for a hands-on Process Engineer – CNC Metals who thrives in a fast-paced manufacturing environment and enjoys solving real production challenges.

In this role, you’ll work directly with CNC machining processes, automation, and robotics —helping drive efficiency, improve quality, and keep production moving. If you like being on the floor, owning problems, and continuously improving processes, this is the role for you.

Why This Role Stands Out

• Work directly with CNC machining, automation, and robotics systems
• Make a real impact on tool life, machine performance, and process stability
• Opportunity to lead process improvements and equipment optimization initiatives
• Be part of a collaborative team across production, quality, and engineering
• Strong opportunity for career growth in a stable manufacturing environment

What You’ll Do

You’ll be at the center of operations—owning processes, solving issues, and making improvements:

• Develop, implement, and optimize CNC machining processes for metal components
• Troubleshoot machining issues to improve tool life, reduce defects, and prevent downtime
• Perform and support CNC programming (G-code, FANUC/Siemens controls)
• Analyze and improve OEE, cycle time, and process efficiency
• Support and optimize automation systems, PLC controls, and robotics
• Install, launch, and validate new equipment and processes
• Troubleshoot complex issues on the floor—from machines to process variation
• Lead root cause analysis and continuous improvement initiatives
• Collaborate with production and quality teams to resolve issues quickly and effectively
• Support APQP, FMEA, and control plan development
• Create work instructions and train operators/technicians on new processes

What You Bring

Required

• Bachelor’s degree in Mechanical Engineering or equivalent experience
• 3+ years of experience in CNC machining in a manufacturing environment
• Hands-on experience troubleshooting CNC machines and machining processes
• Experience working in a fast-paced, high-volume production setting

Technical Skills

• Strong knowledge of CNC programming (G-code, CAM software)
• Experience with metal machining processes (steel, aluminum, brass)
• Working knowledge of Siemens PLCs and automation systems
• Robotics integration experience (FANUC, KUKA, or similar)
• Ability to troubleshoot electrical systems, sensors, and control panels
• Ability to read electrical, hydraulic, and pneumatic schematics

What Will Make You Stand Out

• Experience with Swiss (STAR) or turning machines
• Strong problem-solving mindset—you don’t stop at the first fix
• Experience with IATF 16949, FMEA, APQP, and control plans
• Continuous improvement or Six Sigma experience (preferred)

Work Environment

• Split between office and active manufacturing floor
• Exposure to machinery, noise, and production equipment (PPE required)
• Hands-on involvement is a key part of the role—this is not a desk-only job

Physical Requirements

• Lift up to 50 lbs and push/pull up to 250lbs with handling equipment
• Frequent standing, walking, and hands-on work
• Occasional bending, kneeling, and reaching

Why IMS Gear

• Competitive pay and benefits
• 3 weeks of PTO
• Medical, dental, and vision coverage
• 401(k) with 4% company match
• Employer-paid life insurance
• Company paid short- and long-term disability coverage
• Paid vacation and holidays
• Ongoing training and career development opportunities
• Employee recognition and appreciation programs

This job description is not intended to be a complete list of duties or responsibilities. Responsibilities may change as business needs evolve.

IMS Gear is an equal opportunity employer committed to diversity and inclusion. We embrace individuals from all backgrounds and provide employment opportunities without regard to race, color, religion, gender, gender identity, national origin, age, disability, genetic information, marital status, sexual orientation, or veteran status.