Senior Process Development Engineer

Senior Process Development EngineerBoulder, Colorado, United StatesElectra is reinventing ironmaking from the ground up with a breakthrough electrochemical technology that produces high purity clean iron and critical co-minerals. With two operating pilots in Boulder and a new demonstration facility underway in Jefferson County, we're on track to reach commercial scale by the end of the decade. Backed by over $300 million and strategic partnerships with global leaders across mining, steel, and big tech, momentum is on our side. Recognized by Fast Company as a Most Innovative Company and a Next Big Thing in Tech, and named one of TIME's 100 Climate Leaders, we're building a company shaping the future of industry. If you're looking to make an impact and join a team that's driven, focused, and scaling, we want to hear from you.The Senior Process Development Engineer on the process engineering team will contribute to the design and testing of chemical and hydrometallurgical processes across a variety of scales, from bench-scale proof-of-concept to Electra's iron-refining pilot plant.Responsibilities include:Lead projects to study and scale up new processes at laboratory and pilot scale, including designing new chemical processing systems, designing experiments to prove out novel concepts, and producing data to inform system scale-upDesigning new chemical process systems: developing mass and energy balances, drawing P&IDs, specifying equipment, and building systemsContribute to process hazard analyses by contributing and leading HAZOPs, FMEAs, and other hazard reviewsCollaborate with mechanical and electrical engineers to effectively communicate design requirements for novel chemical processing systemsCollect and synthesize experimental data, and present results to guide engineering and business decisionsCommission and troubleshoot new equipmentMaintain a safe working environment and lead safety assessments of new equipment and operationsRead, understand, and comply with all workplace health and safety policies, safe work practices, and company policies and proceduresPerform other duties as assigned by supervisorWhat we need you to bring to the team:Bachelor's degree in chemical engineering, mining/metallurgical engineering, or chemistry, or related8 years of industry experience in process design, including mass and energy balances, reaction kinetics, thermodynamics, separations, and fluid flow. (Excludes Internships and co-ops)Experience leading process-engineering projects and serving as a subject-matter expertDemonstrated success implementing safety measures for gas- and liquid-processing systemsHigh proficiency with process simulation software and the ability to use models to inform experimental predictionsStrong ability to analyze complex experimental data, recognize important patterns, and communicate results clearly to both technical and non-technical teamsSolid experience in analytical chemistry and applying it to troubleshoot challenging experimental issues and choose the right approachesGood working knowledge of fluid power systems, such as pumps, valves, and heat-exchange equipment, and how they fit into larger mechanical or process setupsHands-on experience using power tools and basic fabrication methods to build or modify custom equipment to support testing or development workExperience coordinating with external vendors, tracking progress, and ensuring contracted work is delivered accurately and on scheduleProficient in, or able to quickly pick up, Microsoft Office applications including Word, Excel, PowerPoint, Outlook, OneDrive, and SharePoint to create clear documentation and support project needsCompensation:The anticipated starting pay range for this position is $100,000-$160,000 and may be more or less depending upon skills, experience, and education.Benefits For You:100% paid premiums across all medical, dental, vision, telemedicine, short-term disability, long-term disability, and basic life insurance plans$1,800 in annual employer HSA contributions (health savings account)Benefits For Your Family:100% paid premiums across all medical, dental, vision, and telemedicine plans12 weeks of paid parental leaveBenefits For Your Future:401k with up to 5% matching contributions which vest 100% on day oneEligibility for incentive stock optionsIf you need an accommodation during the application or interview process, reach out to us at View email address on click.appcast.io We're here to help.