Senior Manufacturing Engineer

Job Description Senior Manufacturing Engineer, Industrial Engineering & Maintenance will be responsible for optimizing manufacturing processes, improving efficiency, and ensuring the reliable operation of production equipment within Hitachi Rail. This role focuses on applying industrial engineering principles to enhance productivity and support the maintenance of advanced rail signaling and transportation systems. Accountabilities Process Optimization: Analyze existing manufacturing processes, identify bottlenecks, and implement solutions to improve production efficiency, reduce waste, and enhance product quality using lean manufacturing and Six Sigma methodologies. Layout and Workflow Design: Design and optimize factory layouts, workstation configurations, and material flow to maximize output and minimize operational costs. Time and Motion Studies: Conduct time and motion studies to establish standard work procedures, improve ergonomics, and develop accurate production rate estimates. Equipment Reliability & Maintenance Support: Collaborate with maintenance teams to develop and implement preventative and predictive maintenance programs, analyze equipment failures, and recommend improvements to increase uptime and reduce maintenance costs. Tooling and Fixture Design: Design, develop, and implement specialized tooling, jigs, and fixtures to improve manufacturing accuracy, efficiency, and safety. Data Analysis & Reporting: Collect, analyze, and interpret manufacturing data to identify trends, measure performance against key metrics, and generate reports for continuous improvement initiatives. Continuous Improvement: Lead and participate in continuous improvement projects, kaizen events, and root cause analysis to drive operational excellence. Safety & Compliance: Ensure all manufacturing processes and maintenance activities adhere to company safety standards, environmental regulations, and relevant industry compliance. Cross-Functional Collaboration: Work closely with design engineering, production, quality assurance, and supply chain teams to ensure seamless product introduction and ongoing operational efficiency. Training & Documentation: Develop and deliver training to production staff on new processes, equipment, and safety procedures; create and maintain comprehensive process documentation. Required skills/experience Minimum of 7 years of experience in a manufacturing engineering role, preferably within a complex industrial or rail-related manufacturing environment. Experience with industrial engineering principles is essential. Proficiency in Lean Manufacturing, Six Sigma, and other continuous improvement methodologies (Green Belt or Black Belt certification highly desirable). Strong understanding of manufacturing processes, production planning, and quality control. Experience with CAD software such as AutoCAD and SolidWorks for factory layout and fixture design. Familiarity with OEE and CMMS software. Proficiency in data analysis tools such as Excel, Minitab, or other statistical software. Problem-Solving: Proven ability to identify, analyze, and solve complex manufacturing and operational problems using structured methodologies. Communication: Excellent verbal and written communication skills with the ability to effectively present technical information to diverse audiences. Teamwork: Ability to work effectively in a cross‑functional team environment and lead improvement initiatives. Initiative: Self‑motivated with a strong drive for continuous improvement and operational excellence. Physical Requirements: Ability to work in a manufacturing environment, standing for extended periods, lifting up to 25 lbs, and working near machinery. Education Bachelor’s Degree in Industrial Engineering, Manufacturing Engineering, Electrical Engineering, Mechanical Engineering or equivalent experience. Language English proficiency. Benefits Competitive Pay; medical, dental and vision insurance; short‑term and long‑term disability; life and accident insurance; flexible spending accounts; retirement savings plan; paid vacation. Work‑life programs include flextime and training and development opportunities. Equal Opportunity Employer Hitachi Rail is an equal opportunity employer. Females, minorities, protected veterans, individuals with disabilities and all other backgrounds are welcome. We are proud to provide an inclusive environment. Accommodation If you need a reasonable accommodation to apply for a job at Hitachi, please send the nature of the request and contact information to View email address on click.appcast.io. Queries other than accommodation requests will not be responded to. #J-18808-Ljbffr