Product Design Engineer

Job: Product Design Engineer II

Location: Delray Beach, FL

Job Type: Direct Hire

What We Are Looking For

We are seeking a motivated, hands-on Product Design Engineer II to support the design, development, testing, and continuous improvement of fitness products. This position is ideal for an early-career mechanical engineer who enjoys solving problems, working with physical products, and turning ideas into practical, manufacturable solutions

Working closely with experienced leaders and cross-functional teams, you will participate in all phases of product development, from initial concepts and CAD modeling through prototyping, testing, design validation, and production support. You will develop engineering models and drawings, build and evaluate prototypes, maintain product documentation, and assist with supplier quality and manufacturing-related engineering activities.

This is an excellent opportunity to gain broad, practical experience in product development while contributing to the design and improvement of products used by fitness enthusiasts, athletes, and professional training facilities.

Responsibilities

• Create, modify, and maintain 3D CAD models and 2D engineering drawings using SolidWorks or Autodesk Inventor.
• Translate product concepts, design requirements, and engineering specifications into functional, manufacturable designs.
• Assist with component selection, material evaluations, mechanical design, and design-for-manufacturing considerations.
• Participate in design reviews and prepare models, drawings, prototypes, and supporting technical documentation.
• Incorporate engineering feedback and manage design revisions throughout the development process.
• Build, assemble, and evaluate prototypes of new and existing products.
• Conduct or support functional, fit, feasibility, durability, and performance testing.
• Develop test documentation and accurately record test results, observations, and potential design concerns.
• Identify product performance issues, investigate potential root causes, and collaborate with the engineering team to evaluate solutions.
• Assist with product validation to ensure designs meet functional, safety, durability, and quality expectations.
• Create and maintain accurate engineering files and technical records within the Product Data Management (PDM) system.
• Prepare and maintain Bills of Materials (BOMs), engineering drawings, product specifications, and Engineering Change Orders (ECOs).
• Maintain revision control and ensure documentation reflects the latest approved product designs.
• Assist with the preparation and organization of product specifications, assembly instructions, and other technical documentation.
• Review supplier samples, first-article inspection reports, component specifications, and related quality documentation.
• Evaluate components and assemblies against engineering drawings, design intent, and established quality requirements.
• Work with engineering, operations, and suppliers to investigate and resolve product quality and manufacturing issues.
• Support corrective actions and continuous improvement initiatives related to product performance, reliability, and manufacturability.
• Organize and maintain physical product samples, components, and prototypes throughout development, validation, and production.
• Provide technical information and product support to product management, marketing, sales, operations, and supply chain teams.
• Collaborate with internal teams and external suppliers to support product development and manufacturing activities.
• Track assigned projects, communicate progress, identify potential obstacles, and follow through on action items and deadlines.
• Contribute to continuous improvement by identifying opportunities to improve product designs, engineering processes, and documentation.

Required Qualifications

• Bachelor’s degree in Mechanical Engineering or a closely related engineering discipline.
• 2–5 years of relevant professional experience.
• Proficient in 3D CAD modeling and creating mechanical engineering 2D drawings and related specifications (SolidWorks or Autodesk Inventor preferred).
• Experience applying fundamental mechanical engineering principles (materials, mechanical components, tolerances, design practices) into complete technical data packages.
• Strong attention to detail and the ability to organize and maintain technical information accurately.
• Effective written and verbal communication skills.
• Ability to work collaboratively across multiple departments and contribute to a team-oriented environment.
• Practical, hands-on problem-solving mindset with willingness to learn, accept feedback, and take ownership of assigned responsibilities.

Preferred Qualifications

• Experience building, assembling, or evaluating mechanical prototypes.
• Familiarity with Bills of Materials, revision control, Product Data Management (PDM), and engineering change processes.
• Exposure to manufacturing processes, including machining, metal fabrication, injection molding, textiles, or assembly operations.
• Experience reviewing supplier documentation, inspection reports, or supporting quality investigations.
• Personal interest in fitness, exercise equipment, or consumer product design and development.