Production & Process Engineering

We are seeking a Senior Process Engineer to support lithium-ion battery manufacturing operations and drive continuous improvement across production processes. This individual will be responsible for improving manufacturing efficiency, quality, uptime, throughput, and overall process performance within a highly automated production environment.

Drive Lean Manufacturing, Six Sigma, and continuous improvement initiatives.

Lead root cause analysis and corrective actions for quality and production issues.

Support automated manufacturing systems, robotics, PLC-controlled equipment, and MES platforms.

Develop and maintain manufacturing documentation including PFMEAs, Control Plans, Work Instructions, and OCAPs.

Utilize manufacturing data and statistical tools to identify process improvements and increase operational performance.

Support new equipment, process implementation, and production scalability efforts.

BS in Mechanical, Industrial, or related Engineering discipline.

5+ years of manufacturing/process engineering experience.

Experience in a high-volume automated manufacturing environment.

Lean Manufacturing and Six Sigma experience (Green Belt minimum).

Proven success improving manufacturing metrics such as OEE, yield, throughput, cycle time, quality, or downtime.

Hands-on experience with automation, robotics, PLCs, MES systems, or automated production equipment.

Strong root cause analysis and problem-solving skills.

Battery cell assembly, formation, packaging, or testing experience.

Lithium-ion battery manufacturing experience.

Experience with Python, SQL, JMP, Minitab, Power BI, or Tableau.

Experience launching or improving automated manufacturing processes.

The work environment is a highly automated production setting where you will collaborate closely with Production, Quality, Maintenance, Supply Chain, and engineering teams to support operational excellence. Technologies used include robotics, PLC-controlled equipment, and MES platforms.

This is a Permanent position based out of Ann Arbor, MI.

Individual compensation offered for this position within this range will depend on many factors, including qualifications, skills, relevant experience, job knowledge, geographic location, internal equity, and other pertinent job-related factors.

Backed by East Penn Manufacturing, one of the world's largest privately held battery manufacturers with 10,500+ employees and a long history of stability and growth. Opportunity to work on advanced lithium-ion battery and energy storage technology supporting commercial and government applications. Exposure to cutting-edge battery manufacturing, automation, and process improvement initiatives. Collaborative environment with direct interaction across Operations, Quality, Engineering, Supply Chain, and R&D teams. Comprehensive medical, dental, vision, and prescription coverage with low employee premiums. Paid holidays and PTO. Employee Assistance Program (EAP). Internal growth and advancement opportunities.

Application Deadline

Actalent is a global leader in engineering and sciences services and talent solutions. We help visionary companies advance their engineering and science initiatives through access to specialized experts who drive scale, innovation and speed to market. With a network of almost 20,000 consultants and 5,000 clients across the U.Canada, Asia and Europe, Actalent serves many of the Fortune 500. We are proud to be an Engineering News-Record (ENR) Top 500 Design Firm for our engineering design services and a ClearlyRated Best of Staffing® winner for both client and talent service.

The company is an equal opportunity employer and will consider all applications without regard to race, sex, age, color, religion, national origin, veteran status, disability, sexual orientation, gender identity, genetic information or any characteristic protected by law.

If you would like to request a reasonable accommodation, such as the modification or adjustment of the job application process or interviewing process due to a disability, please email View email address on click.appcast.io of Artificial Intelligence (AI): We may use Artificial Intelligence (AI) to support parts of our hiring process, including sourcing, screening, and evaluating candidates. AI helps assess applications and qualifications, but final decisions are made by our hiring team. By applying, you acknowledge and agree that your application may be reviewed using AI tools.

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