Senior Manufacturing Engineering

About Thea Energy:

Thea Energy is leveraging recent breakthroughs in stellarator physics and engineering to create a faster and simpler approach to commercializing fusion energy. The company is reinventing the stellarator using computer-controlled arrays of planar coils thereby replacing the intricate, complex modular magnets required in all other stellarator architectures. Thea Energy is on a mission to create a limitless source of zero emission energy for a sustainable future.

Establish the manufacturing architecture, factory layout, and process methodologies for HTS magnet production and facility commissioning.

Direct the design, acquisition, installation, and qualification of high-value capital equipment, custom tooling, and automated manufacturing systems.

Architect foundational Process Engineering frameworks, root-cause corrective action protocols, and continuous improvement initiatives.

Lead key technical relationships with major suppliers and contract manufacturers to secure critical hardware and resolve complex supply chain bottlenecks.

Provide technical guidance and mentorship to Manufacturing Engineers and technical personnel; Own program delivery schedules, risk mitigations, and capital expenditure tracking, regularly communicating updates to key internal and external stakeholders.

Bachelor’s or Master’s degree in Engineering with 10+ years of progressive manufacturing engineering experience in high-tech, regulated, or precision hardware environments.

Proven track record of taking complex, first-of-a-kind electro-mechanical systems from concept through factory floor commissioning and volume ramp.

Expert knowledge of precision mechanical assembly, thermal processing, coil winding, and metal fusion methodologies (soldering, brazing, specialized welding).

In-depth experience managing large-scale custom capital tooling projects and integrating automated assembly workflows.

Deep expertise in GD&T, statistical process control (SPC), PFMEA, and modern enterprise software systems (PLM, MRP, ERP).

Background in aerospace, magnetic confinement fusion, nuclear systems, medical devices, or high-complexity technology hardware.

Outstanding leadership, project management, and inter-personal communication skills with a history of driving alignment across cross-functional groups.

Please feel free to send us a note and tell us why you would still be a great fit for this role or Thea Energy.

Diversity and Inclusion:

Thea Energy is an equal opportunity employer committed to creating a company of diverse backgrounds. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, gender, sexual orientation, gender identity or expression, national origin, family or marital status, age, disability, veteran’s status, or other characteristic protected by applicable laws and regulations.

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