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Manufacturing Controls Engineer

$110k

Frey Consulting Group

Farmington Hills, MI has an onsite opportunity paying up to $110,000 annually based on experience. The engineer in this role will take full ownership of both controls software and hardware responsibilities within a collaborative engineering team, supporting the design, commissioning, and customer‑facing execution of highly specialized precision honing and machining systems. This is not a robotics‑focused role. The ideal candidate comes from a machine tool, CNC, or precision industrial manufacturing background and thrives in an environment where technical precision, customer interaction, and independent problem‑solving are part of the daily routine. Some domestic and international travel is expected as part of project execution and customer acceptance activities, which should be in the 15% range. Requirements 7 or more years of controls engineering experience within a machine tool, CNC, or precision industrial manufacturing environment Bachelor's degree in Electrical Engineering, Controls Engineering, Computer Science, or a related field preferred; equivalent hands‑on engineering experience will be considered Strong experience with both controls software and controls hardware design in a manufacturing setting Proficiency in PLC programming with solid ladder logic and structured text skills Strong experience with Siemens and/or Allen‑Bradley platforms including Step 7, TIA Portal, Sinumerik 840D, Studio 5000, and FactoryTalk Hardware design knowledge including electrical, pneumatic, and fluid‑related controls systems; EPLAN and AutoCAD Electrical experience required Solid understanding of industrial communication networks including Ethernet/IP, Profinet, Profibus, Canbus, RS232, and RS485 Strong problem‑solving ability, customer communication skills, and the ability to work independently while collaborating closely with project and mechanical engineering teams Willingness and ability to travel domestically and internationally as project needs require Robotics‑focused backgrounds are not a fit for this position Responsibilities Lead controls engineering activities across both software and hardware for high‑precision honing and machine tool systems Design, modify, and support electrical, pneumatic, and fluid‑related controls systems for new and existing machinery Develop, write, troubleshoot, commission, debug, and run off machine controls with minimal supervision Partner with mechanical engineering and project management on design decisions, project timelines, and technical execution Read and interpret electrical and mechanical drawings to support implementation, revisions, and system optimization Support motion control integration, network communications, and machine startup through final customer acceptance Interface directly with customers during shop‑floor activities, technical meetings, and on‑site installation or acceptance phases Travel to customer facilities domestically and internationally as required to support machine commissioning and runoff Uphold internal engineering standards, documentation requirements, and continuous improvement efforts Benefits of the Controls Engineer Excellent career growth potential within a globally recognized organization Excellent BCBS medical coverage with very low out‑of‑pocket cost Dental and vision coverage Additional company-sponsored benefits #J-18808-Ljbffr

Vacancy posted 6 hours ago
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