Sr Manufacturing Engineer

Join PBS Aerospace

Are you looking to join a fast-growing Defense company that powers the United States most advanced drones and interceptors?

About Us: PBS Aerospace is a rapidly growing designer and manufacturer of world-class small turbojet engines. These engines provide superior power-to-weight ratios with low fuel consumption making them the preferred choice for the most advanced US Department of Defense drone, interceptor, and missile systems. Our TJ40 and TJ80 turbojet engines power the munitions at the center of the U.S. defense strategy as advanced drones and interceptors dominate the modern battlefields.

We are rapidly expanding our facilities, standing up automation, co-locating our supply chain, and building the workforce that will carry this company into the next decade. Located in the heart of Georgia's aerospace corridor, PBS Aerospace is experiencing significant growth as we expand our manufacturing, design engineering, and operational capabilities. This growth creates exciting opportunities for talented professionals who want to make a meaningful impact while working alongside some of the industry's brightest minds.

If you enjoy working with a small and fast-moving team on the world's most cutting-edge aerospace systems, we invite you to apply and make a significant impact.

About the Role

This role is a critical, high-visibility role at the intersection of design, manufacturing, and test. You will support PBS Aerospace's strategic growth initiatives in close cooperation with members of the Design Engineering, Operations, and other PBS Aerospace Divisions. As a technical focal point within the organization, you will play a pivotal role in advancing PBS Aerospace's position in the small turbine engine marketplace. Our team is in development, and our workplace is dynamic. There is an expectation for proactive problem solving and documenting of processes for manufacturing engineering standard work, along with mentoring others to support company goals.

Responsibilities

Manufacturing Leadership and Turbojet Assembly Production Support:

• Strategic input for lean manufacturing shop floor layout, optimized for assembly flow, labor efficiency, etc.
• Own a portion or all of the manufacturing value chain for multiple products
• Develop, and qualify detailed assembly work instructions, developed to a consistent standard and are continuously improved
• Establishing and tracking key production metrics such as takt time, cycle time, yield, etc.
• Apply process improvement methodologies and tools (e.g. value stream mapping, problem-solving, visual management, etc.) to reduce manufacturing build hours and quality issues; increase production rates; and remove variability from complex processes

Hands-On Manufacturing Ownership:

• Own Manufacturing Design scopes from ideation through execution and validation ex. tooling fixtures to improve accuracy and/or repeatability
• Work directly on the production floor, supporting production build, test and equipment operation and maintenance needs

Cross Functional Collaboration:

• Offer technical expertise to Operations staff, supporting and training Assembly and Test Technicians
• Lead root cause analyses coordinating and informing teams and stakeholders
• Collaborate with design engineers to evaluate designs for manufacturability and test requirements, then implement in a rapidly evolving production environment
• Partner with Quality counterparts on PFMEAs, control plans, inspection, and compliance

Minimum Qualifications

• Bachelor's degree in Mechanical, Industrial, Aerospace, or related Engineering discipline.
• 10+ years of manufacturing experience with demonstrated execution of manufacturing process engineering in high-volume production; hands-on experience with hardware
• Self-starter with ability to manage multiple tasks simultaneously in a fast-paced and dynamic environment; bias for action to remove roadblocks and drive to solutions
• Experience with ERP, PLM, and MES Enterprise software systems
• Knowledge of safety and quality standards in manufacturing. ISO 9001 or AS9100 working experience.
• High-energy and passionate team player who is excited about solving complex, high-impact problems, and embraces a culture of trust, free-thought, and collaboration
• Must be a U.S. Citizen. This position may require access to systems/tools that are restricted to individuals who possess US citizenship

Preferred Qualifications

• Experience and familiarity with gas turbine engines (industrial, aero, or aero-derivative)
• Experience with PTC PLM Ecosystem products (Windchill and Creo)

Benefits

• Competitive salary and performance-based bonuses
• Comprehensive health, dental, and vision insurance
• Conduct Retirement savings plan with company match
• Opportunities for professional development and career advancement
• Collaborative and innovative work environment

PBS Aerospace is committed to equal employment opportunity. We will not discriminate against employees or applicants for employment on any legally recognized basis [protected class] including, but not limited to: veteran status, uniform service member status, age, race, color, religion, sex (including pregnancy), gender identity, sexual orientation, national origin, physical or mental disability, marital status, genetic information or any other status or characteristic protected by applicable national, federal, state or local laws and ordinances. We adhere to these commitments in all aspects of employment, including recruitment, hiring, training, compensation, promotion, benefits, and discipline.