Process Technician 1st & 2nd Shift

Job Title: Process Technician

Job Description

The Process Technician supports second-shift injection molding operations by setting up and optimizing processes, operating and monitoring molding and robotic equipment, and ensuring that all plastic components meet defined specifications and quality standards. This role focuses on executing the production schedule safely and efficiently while driving improvements in machine utilization, scrap reduction, and overall equipment effectiveness.

Responsibilities

• Set up and operate injection molding processes, including configuring process parameters and verifying that equipment is prepared to meet production requirements.
• Oversee robotic operations associated with the molding process to ensure proper part handling and consistent production flow.
• Monitor tool and mold effectiveness, making adjustments as needed to maintain part quality and process stability.
• Prepare and produce injection-molded components according to defined process parameters and customer specifications.
• Perform daily inspections and complete required checklists on injection molding machinery and robotic systems to ensure safe and reliable operation.
• Troubleshoot process and equipment issues when conditions deviate from standard specifications, and implement corrective actions to restore optimal performance.
• Achieve departmental goals by minimizing scrap, improving machine utilization, and contributing to higher overall equipment effectiveness (OEE).
• Transfer accurate and detailed information to the following shift regarding quality issues, process changes, tooling concerns, and other relevant production updates.
• Ensure all parts are produced to the appropriate quality levels by performing regular quality checks and documenting results.
• Carry out daily duties with accuracy and in a timely manner, including press startups, quality checks, and entering data into IQMS Real Time or similar systems.
• Accurately and completely prepare all required daily production-related documents and records in a timely manner.
• Observe all safety rules and policies at all times, including the proper use of personal protective equipment (PPE).
• Identify and report all recognized safety hazards to help maintain a safe working environment.
• Contribute continuous improvement and cost-saving ideas related to injection molding processes and manufacturing assemblies.
• Collaborate with engineering to ensure processes are robust and tooling performance is monitored and optimized.
• Support and train employees in scientific molding techniques to promote consistent, data-driven process control.
• Work overtime as required by management to support production needs and molding operations.
• Perform other duties as assigned at management’s discretion to support overall manufacturing objectives.

Essential Skills

• High school diploma or equivalent (GED).
• Knowledge and experience in plastics processing and related equipment.
• Hands-on experience with injection molding machines and plastic injection molding processes.
• Ability to troubleshoot injection molding processes, tooling, and equipment issues.
• Strong mechanical aptitude to understand and adjust molding and robotic systems.
• Strong mathematical skills to interpret process data, measurements, and production metrics.
• Advanced scientific injection molding skills, including the ability to apply scientific molding principles to optimize processes.
• Ability to make independent judgments and decisions in the absence of the Process Manager.
• Good written and oral communication skills to document processes, communicate shift information, and collaborate with team members.
• Computer literacy, including the ability to enter and manage data in systems such as IQMS Real Time or similar production software.
• Ability to work independently with minimal supervision as well as effectively within a team.
• Commitment to following safety rules and consistently wearing required PPE.

Additional Skills & Qualifications

• Scientific molding knowledge is preferred for deeper process optimization and training support.
• Demonstrated leadership skills to guide and support other team members during shift operations.
• Experience working in a plastic injection mold facility or similar manufacturing environment.
• Flexibility to work overtime and adjust schedules as needed to support molding operations.

Why Work Here?

Employees benefit from an ownership culture through an employee stock ownership structure, aligning individual contributions with the long-term success of the organization. The company offers a comprehensive benefits package, including full benefits coverage, a 401(k) plan, and insurance options to support financial security and well-being. An employee bonus program rewards performance and continuous improvement, creating a workplace where contributions are recognized and valued.

Work Environment

This role is based in a plastic injection mold facility supporting second-shift and third-shift operations, typically running Monday through Friday on 8-hour shifts, with optional overtime and double time offered if worked on Sunday . The environment involves working around injection molding machines, molds, and robotic systems, with regular use of production software such as IQMS Real Time. Employees must be comfortable working in a manufacturing setting that requires adherence to safety procedures and consistent use of personal protective equipment (PPE). The position requires flexibility in scheduling to support molding operations and may involve standing, moving between machines, and performing repetitive tasks in a production environment.

This is a Permanent position based out of Waukegan, IL.

The pay range for this position is $60000.00 - $70000.00/yr.

Why Work Here? This opportunity offers the chance to contribute in an employee-owned environment where your work directly supports shared success. You can take advantage of full benefits, a 401(k) plan, and an employee bonus program that recognizes performance and commitment. The organization supports long-term financial security through retirement benefits and insurance offerings, while fostering a culture that values teamwork, continuous improvement, and professional growth.

This is a fully onsite position in Waukegan,IL.

This position is anticipated to close on Aug 7, 2026.

About Aerotek

Aerotek® Inc. provides staffing and services solutions in manufacturing, logistics, construction, aviation, facilities and maintenance. We provide the expertise, solutions and people required to rise to the challenges of North American industry. Headquartered in Hanover, Md., Aerotek operates a unified network of over 200 offices across North America, supporting more than 18,000 clients each year. Aerotek is an Allegis Group company, the global leader in workforce and business solutions. To learn more, visit: Aerotek.com | 1-888-AEROTEK.

Aerotek offers weekly pay, employee benefits including medical, dental & vision, life insurance, health advocacy and employee assistance programs, a 401(k) plan, and employee discounts.

The company is an equal opportunity employer and will consider all applications without regards to race, sex, age, color, religion, national origin, veteran status, disability, sexual orientation, gender identity, genetic information or any characteristic protected by law.

San Francisco Fair Chance Ordinance:
Pursuant to the San Francisco Fair Chance Ordinance, for all positions located in the city and county of San Francisco, we will consider for employment qualified applicants with arrest and conviction records.

Massachusetts Lie Detector:
It is unlawful in Massachusetts to require or administer a lie detector test as a condition of employment or continued employment. An employer who violates this law shall be subject to criminal penalties and civil liability.

Use of Artificial Intelligence (AI):
We may use Artificial Intelligence (AI) to support parts of our hiring process, including sourcing, screening, and evaluating candidates. AI helps assess applications and qualifications, but final decisions are made by our hiring team. By applying, you acknowledge and agree that your application may be reviewed using AI tools.