Virtual Propulsion Engineer
Dormont Manufacturing Co
The Virtual Propulsion Engineer (VPE) will be responsible for leading program execution and capability development initiatives related to gearbox design, analysis, and product development for automotive applications. This role will collaborate cross-functionally to drive technical excellence, innovation, and delivery of high-performance gear solutions aligned with propulsion system requirements. Required Skills and Experience Led finite element analysis of structural components and systems, developing meshes, defining loads and boundary conditions, and interpreting stress, displacement, and durability results to guide design decisions. Experience performing structural, fatigue, durability, and stiffness analysis for propulsion or rotating components. Strong understanding of mechanics of materials, structural behavior, fatigue, and failure modes. Bachelor of Science in Engineering (Mechanical, Aerospace, or related field). Minimum 5 years of experience in gearbox design and analysis. Proficiency with gearbox CAE tools such as MASTA/Romax, Abaqus, and Trans3D. Strong oral and written communication skills. Excellent interpersonal skills and ability to work effectively in a team environment. Key Responsibilities Design and develop gear systems for propulsion products including drive units, transmissions, and hybrid drive systems. Perform gearbox analysis for durability, efficiency, and NVH. Develop and enhance CAE capabilities for gearbox components and subsystems, including gears, shafts, park systems, and other. Support product development from early concept through validation and production execution. Communicate technical findings effectively to internal and external stakeholders using appropriate media. Ensure timely delivery of design solutions that meet quality, cost, and program milestones. Collaborate with cross-functional engineering teams for integrated design, problem-solving, and system optimization. Lead and participate in benchmarking activities for gearbox products and virtual engineering tools. Preferred Skills and Experience 5+ years of experience in gearbox design and analysis for automotive applications. Familiarity with vehicle propulsion system design, operation, or testing. Experience with structural fatigue CAE tools such as FE-safe and nCode. Knowledge of optimization tools like Hyperstudy. Experience with test-to-model correlation. Exposure to AI/ML tools for engineering applications. Proficiency in Siemens NX CAD modeling. Advanced degree (MS or PhD) in Mechanical or Aerospace Engineering with coursework in structural FEA. GM does not provide immigration-related sponsorship for this role. Do not apply for this role if you will need GM immigration sponsorship now or in the future. This role is categorized as hybrid. This means the selected candidate is expected to report to a specific location at least 3 times a week (or other frequency dictated by their manager). This job is not eligible for relocation benefits. Any relocation costs would be the responsibility of the selected candidate. Non-Discrimination and Equal Employment Opportunities (U.S.) General Motors is committed to being a workplace that is not only free of unlawful discrimination, but one that genuinely fosters inclusion and belonging. We strongly believe that providing an inclusive workplace creates an environment in which our employees can thrive and develop better products for our customers. All employment decisions are made on a non-discriminatory basis without regard to sex, race, color, national origin, citizenship status, religion, age, disability, pregnancy or maternity status, sexual orientation, gender identity, status as a veteran or protected veteran, or any other similarly protected status in accordance with federal, state and local laws. #J-18808-Ljbffr Dormont Manufacturing Co
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