Automation Controls Engineer

Automation Controls Engineer / Autonomous Material Flow SystemsActalent is seeking an Automation Controls Engineer to support the development, deployment, and adoption of Autonomous Guided Vehicle (AGV) solutions across manufacturing facilities. This role will serve as a technical leader within the central automation organization, responsible for developing standardized AGV integration architectures, validating system performance, and partnering with plant engineering teams to implement autonomous material handling solutions that improve safety, efficiency, and operational performance. The ideal candidate combines strong controls engineering expertise with a deep understanding of manufacturing operations and material flow. Success in this role requires the ability to integrate AGV systems with existing plant automation infrastructure while demonstrating measurable business value to manufacturing stakeholders.Key ResponsibilitiesDevelop and standardize AGV integration solutions for deployment across manufacturing facilities.Design control and communication interfaces between AGVs and plant automation systems.Support AGV commissioning, startup, validation, and production launch activities.Evaluate material flow processes and identify opportunities for autonomous vehicle implementation.Analyze system performance and recommend improvements to maximize fleet utilization and operational efficiency.Support troubleshooting and root-cause analysis of vehicle, network, and controls-related issues.Controls EngineeringDevelop and maintain PLC and HMI applications supporting AGV operations and associated infrastructure.Integrate AGV systems with manufacturing execution systems, conveyors, robotics, vision systems, traceability platforms, and plant controls.Validate sensors, I/O devices, safety systems, and communication networks.Design and implement interlock logic between AGVs and production equipment.Support Ethernet/IP and industrial network communication troubleshooting.Manufacturing Systems IntegrationEnsure AGV solutions align with controls architecture and automation standards.Coordinate interfaces between AGV systems and production equipment including robotics, vision inspection systems, torque systems, and assembly operations.Support plant teams in integrating AGV solutions into existing manufacturing processes.Develop operational procedures, fault recovery strategies, and maintenance support methods.Validation & CommissioningLead Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT) activities.Verify system functionality, safety compliance, and production readiness.Develop test plans and validation procedures for AGV deployments.Support production trials and launch activities at manufacturing locations.Internal Customer SupportPartner with plant manufacturing, controls, operations, and maintenance teams to evaluate AGV opportunities.Present technical solutions and business cases supporting AGV adoption.Demonstrate operational benefits including labor efficiency, safety improvements, and material flow optimization.Serve as a subject matter expert for autonomous material handling systems.Required QualificationsExperience with PLC programming and industrial controls systems.Experience developing and supporting HMI applications.Strong understanding of industrial networking and fieldbus communications.Experience with startup, commissioning, FAT, and SAT activities.Knowledge of machine safety systems, safety devices, and risk mitigation practices.Ability to troubleshoot electrical, pneumatic, mechanical, and controls-related issues.Experience working within automotive manufacturing environments.Familiarity with controls standards including GCCS / GCCHSStrong communication and stakeholder engagement skills.Preferred QualificationsExperience integrating AGVs, AMRs, or automated material handling systems.Experience with Fanuc robotics and collaborative robot applications.Experience with Cognex, Keyence, or iRVision systems.Knowledge of manufacturing traceability and production data systems.Experience implementing poka-yoke and automated quality verification systems.Familiarity with fleet management, vehicle dispatching, and autonomous material flow concepts.Experience supporting multi-plant manufacturing deployments.Job Type & LocationThis is a Contract position based out of Warren, MI.Pay and BenefitsThe pay range for this position is $40.00 - $65.00/hr. Eligibility requirements apply to some benefits and may depend on your job classification and length of employment. Benefits are subject to change and may be subject to specific elections, plan, or program terms. If eligible, the benefits available for this temporary role may include the following: Medical, dental & vision; Critical Illness, Accident, and Hospital; 401(k) Retirement Plan – Pre-tax and Roth post-tax contributions available; Life Insurance (Voluntary Life & AD&D for the employee and dependents); Short and long-term disability; Health Spending Account (HSA); Transportation benefits; Employee Assistance Program; Time Off/Leave (PTO, Vacation or Sick Leave)Workplace TypeThis is a fully onsite position in Warren, MI.Application DeadlineThis position is anticipated to close on Aug 20, 2026.