Process Engineer II - EDI

Process Engineer II_Edison, NJ_Full-Time(FTE)_Direct Hire

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Position Title: Process Engineer II
Job Type: Full-Time
Location: Edison, NJ
Base Salary: $95,000 to $125,000 + Best-in-class benefits
Industry: Building Materials
Job Category: Engineering - Mechanical

*The purpose of the Process Engineer's role will be to provide technical leadership to operate a major asset (typical annual revenue of $50MM to $200MM) at target regarding output, usage of material and energy by meeting the product specifications. 
*To achieve that goal, the Process Engineer II needs to establish a process of data collection, auditing and preventive maintenance which allows the identification of deviations quickly and suggests the implementation of corrective measures. Lean, RCCA analysis, 5 time Why and the Solve-It method or Keppner / Tregoe, a 6 Sigma approach should be applied where needed.

*Furthermore, the Process Engineer II will be responsible for addressing improvements in process efficiency, product quality, and the cost of poor quality for the process, leading process optimization. 
*Together with the electrical engineers, process control architecture will be developed and tuned. 
*In collaboration with the specialists, process modeling systems get developed and implemented to further optimize the efficiency of the operations. 
*Based on performance analysis, raw material specifications will be reviewed on a regular frequency and potentially adjusted to drive the expected performance improvement.

Job Description: 
Your Day to Day:
* Perform continuous analysis identifying areas for improvement and corrective actions.
* Develop standard control processes and standard operating procedures.
* Support the Operations and Maintenance Department efforts to trouble shoot and solve problems. Have a work until the problem is solved attitude.
* Utilize blueprints, electrical diagrams, equipment manuals, and engineering drawings to assist in the design, optimization, and troubleshooting of industrial systems.
* Responsible for monitoring product quality, investigations of quality problems and customer complaints, direction of SPC and design experiments.
* Execute standard control processes and standard operating procedures.
* Develops and provides training documents. Aids the Production Department and Maintenance personnel by personal consultations, formal training, and monitoring the execution of policies and checklists.
* Understands and helps implement the Edison Site Environmental Policy and Objectives
* Collaborates with cross-functional teams to support operations, requiring professional flexibility to address urgent manufacturing challenges.
* May be required to perform other related duties as assigned

What You Bring to the Team:
* Bachelor's degree in engineering, science or relevant technical field with a minimum of 3 years of experience in industrial continuous process manufacturing either as a process or design engineer and 2 years troubleshooting on manufacturing processes
* Proven track record of identifying and implementing process improvements
* Demonstrated problem solving skills including complex data analysis
* Successful history of innovation and adaptability
* Solid project management skills
* Demonstrated ability to effectively manage multiple projects and prioritize tasks
* Proven results orientation including the ability to lead key projects to successful completion
* Experience with DOE for process improvement
* Solid interpersonal, verbal, and written communication skills
* Ability to work independently and in a team environment
* Ability to set and communicate expectations to team members
* Demonstrated collaboration skills including the ability to interact with a broad range of employees
* Proven ability to make timely decisions
* Proficient in Microsoft Word, Excel, PowerPoint, Outlook
* Strong leadership skills
* Proven analytical and quality improvement ability
* Ability to interface at all levels of the organization, both internally and externally
* Supervises/Leads individuals or a project team to achieve milestones and objectives by setting priorities and providing direction.
* Work environment is typical of a manufacturing facility: May be exposed to environmental conditions of cold, heat, high noise levels, moving mechanical parts, heights, dust/mist/gas/fumes, extensive walking or climbing, etc.

Compensation:
*Full-time
*Benefits - Full
*Relocation Assistance Available - Possible for ideal candidate
*Interview Travel Reimbursed - Yes

Candidate Details:
*5+ to 7 years experience
*Seniority Level - Mid-Senior
*Minimum Education - Bachelor's Degree
*Willingness to Travel - Occasionally

Ideal Candidate:
*The Edison, NJ plant makes PVC fitting covers and jacketing for use with Micro-Lok as well as other types of pipe insulation. 

*This is a critical role supporting daily production operations, process stability, and continuous improvement initiatives. 
*The Process Engineer plays a key part in maintaining equipment efficiency, troubleshooting production issues, supporting quality standards, and driving process optimization efforts across the facility. 

Key Qualifications:
* Strong technical troubleshooting and problem-solving skills, preferably with SAP experience
* Experience collaborating with vendors to leverage technical expertise and implement solutions
* Six Sigma Green Belt certification preferred
* Plastics and/or extrusion manufacturing experience is a strong plus

Work Environment & Expectations:
* Supports a two-shift manufacturing operation
* May occasionally receive off-hours calls to assist with critical production issues
* Requires a hands-on, solution-oriented mindset with a commitment to seeing problems through to resolution
* Opportunity for growth and development into a future Superintendent role

Team Culture:
* The team is highly collaborative, experienced, and works well together to achieve production and operational goals. This role offers the opportunity to make a meaningful impact while developing leadership capabilities for future advancement.
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Screening Questions:

# How many years of hands-on experience do you have as a Process/Manufacturing Engineer in continuous-process manufacturing?
# How many years of experience do you have with plastics, polymer processing, or extrusion manufacturing?
# How many years of experience do you have using DOE, SPC, Six Sigma, RCCA, 5-Why, or other structured process-improvement methods?
# How many years of hands-on experience do you have troubleshooting manufacturing processes, equipment/process deviations, quality issues, and production problems?
# How many years of experience do you have driving process optimization, cost/quality improvement, SOP/control-process development, and cross-functional projects?
# What is the reason for seeking change from your current role?
# What are your annual base salary expectations (USD)?
# Are you open for Edison, NJ (Onsite):
# Current Location, State with zip code:
# Are you authorized to work in the USA without sponsorship?
# Work authorization for working in USA (USC / GC):