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Controls Engineer, Senior

$140k

Sterling Engineering Inc.

Job Description

Job Description

Controls Engineer

Elgin, IL | Onsite | Up to $140,000

An established, 100% employee-owned automation engineering firm is adding a Controls Engineer to support the design and build of custom automated assembly and test equipment. This is a hands-on role working on technically challenging machines used across life sciences, food & beverage, and consumer products.

If you enjoy owning projects from concept through commissioning—and want a long-term home where your work directly impacts the success of the business—this role is worth a look.

What You’ll Be Doing

  • Design and develop electrical, pneumatic, and control systems for custom automated equipment

  • Create electrical schematics, one-lines, and bills of material (AutoCAD / AutoCAD Electrical)

  • Program and debug Allen-Bradley PLCs (Studio 5000) and HMIs (FactoryTalk View)

  • Integrate and troubleshoot servo drives, VFDs, sensors, instrumentation, and motor controls

  • Support machine testing, validation, and startup through simulation and hands-on debugging

  • Collaborate closely with mechanical engineering, manufacturing, and project teams

  • Ensure designs comply with NEC, NFPA, and applicable electrical standards

  • Identify process improvements that reduce errors and improve efficiency across projects

What We’re Looking For

  • Bachelor’s degree in Electrical Engineering or related discipline (or equivalent experience)

  • 3–5+ years of Controls / Electrical Engineering experience in automation or machinery

  • Strong experience with:

    • Allen-Bradley PLCs and servo systems

    • HMI development and troubleshooting

    • Industrial electrical systems up to 600 VAC

  • Working knowledge of robotic systems (minimum 2 years preferred)

  • Experience with AutoCAD (AutoCAD Electrical a plus)

  • Ability to read and interpret electrical schematics and mechanical drawings

  • Comfortable working in a 100% onsite, hands-on engineering environment

Why This Opportunity Stands Out

  • Employee-owned organization (ESOP) — you benefit directly from company success

  • Work on custom, engineered-to-order automation, not repetitive catalog machines

  • Strong stability with long-term project visibility

  • Engineering-driven culture with real ownership and accountability

Compensation & Benefits

  • Salary up to $140,000, depending on experience

  • Comprehensive medical, dental, and vision coverage

  • 401(k) with company contribution plus pension plan

  • Paid time off and paid holidays

  • Tuition reimbursement and wellness programs

  • Long-term career growth within an employee-owned company


Qualified applicants will receive consideration for employment without regard to race, color, age, religion, sex, sexual orientation, gender identity, national origin, disability, protected veteran status, or genetic information.

Vacancy posted 23 days ago
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