Controls Engineer, Senior
$140kSterling Engineering Inc.
Job Description
Job Description
Controls Engineer
Elgin, IL | Onsite | Up to $140,000
An established, 100% employee-owned automation engineering firm is adding a Controls Engineer to support the design and build of custom automated assembly and test equipment. This is a hands-on role working on technically challenging machines used across life sciences, food & beverage, and consumer products.
If you enjoy owning projects from concept through commissioning—and want a long-term home where your work directly impacts the success of the business—this role is worth a look.
What You’ll Be Doing
Design and develop electrical, pneumatic, and control systems for custom automated equipment
Create electrical schematics, one-lines, and bills of material (AutoCAD / AutoCAD Electrical)
Program and debug Allen-Bradley PLCs (Studio 5000) and HMIs (FactoryTalk View)
Integrate and troubleshoot servo drives, VFDs, sensors, instrumentation, and motor controls
Support machine testing, validation, and startup through simulation and hands-on debugging
Collaborate closely with mechanical engineering, manufacturing, and project teams
Ensure designs comply with NEC, NFPA, and applicable electrical standards
Identify process improvements that reduce errors and improve efficiency across projects
What We’re Looking For
Bachelor’s degree in Electrical Engineering or related discipline (or equivalent experience)
3–5+ years of Controls / Electrical Engineering experience in automation or machinery
Strong experience with:
Allen-Bradley PLCs and servo systems
HMI development and troubleshooting
Industrial electrical systems up to 600 VAC
Working knowledge of robotic systems (minimum 2 years preferred)
Experience with AutoCAD (AutoCAD Electrical a plus)
Ability to read and interpret electrical schematics and mechanical drawings
Comfortable working in a 100% onsite, hands-on engineering environment
Why This Opportunity Stands Out
Employee-owned organization (ESOP) — you benefit directly from company success
Work on custom, engineered-to-order automation, not repetitive catalog machines
Strong stability with long-term project visibility
Engineering-driven culture with real ownership and accountability
Compensation & Benefits
Salary up to $140,000, depending on experience
Comprehensive medical, dental, and vision coverage
401(k) with company contribution plus pension plan
Paid time off and paid holidays
Tuition reimbursement and wellness programs
Long-term career growth within an employee-owned company
Qualified applicants will receive consideration for employment without regard to race, color, age, religion, sex, sexual orientation, gender identity, national origin, disability, protected veteran status, or genetic information.
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