CNC Commissioning Engineer

CNC Commissioning Engineer

Position Summary

The CNC Commissioning Engineer owns the commissioning and startup of large CNC machine tools from initial power-up through full production readiness. This role is responsible for troubleshooting and optimizing multi-axis motion systems, resolving electrical and servo-related issues, and delivering fully validated, production-capable machines.

Working across platforms such as Siemens, Beckhoff, and Fanuc, this position provides high exposure to complex automation systems and offers accelerated development through hands-on commissioning in diverse customer environments. This role requires up to 75% travel.

Key Responsibilities

• Lead full CNC machine prove-out from initial power-up through production acceptance
• Perform software loading, parameter configuration, and full system initialization
• Troubleshoot multi-axis motion systems (open and closed loop)
• Execute servo tuning and axis compensation to ensure machine accuracy and geometry
• Diagnose and resolve wiring, electrical, hydraulic, and pneumatic issues
• Interpret electrical and fluid schematics and implement necessary corrections
• Ensure machines meet all performance, safety, and customer acceptance requirements prior to final handover
• Provide field service and warranty support to maintain machine performance and customer satisfaction
• Train junior systems engineers and support customer handover processes

Required Qualifications

• Proven ability to independently own commissioning efforts from troubleshooting through resolution with minimal supervision
• Strong experience with programming and ladder logic troubleshooting
• Solid understanding of AC/DC electrical circuits
• Ability to interpret electrical and fluid schematics
• Proficient in use of diagnostic tools such as multimeters
• Experience with CNC/PLC platforms (Siemens, Fanuc, Beckhoff or similar)
• Strong communication skills to clearly convey technical issues to customers, operators, and engineering teams
• Ability to manage multiple concurrent commissioning efforts in time-sensitive environments
• Willingness and ability to travel domestically and internationally (up to 75%)
• Commitment to safe work practices (PPE, Lockout-Tagout, etc.)
• 3+ years of experience in an automated manufacturing environment

Preferred Qualifications

Experience in any of the following areas is highly desirable:

• CNC geometry compensation and machine alignment
• Servo drive tuning and multi-axis motion optimization
• CNC parameter optimization, including axis drive tuning and performance calibration
• Robotics systems (ABB, KUKA, or similar)
• Vision systems and inspection software
• IIoT / Industry 4.0 technologies
• Machine safety systems (SIL standards, risk assessments)

Location & Clearance Requirements

• Significant travel required (up to 75%), including domestic and international assignments
• Must be able to work in industrial manufacturing environments

Compensation & Benefits

• $97,000 - $120,000
• Travel-related benefits and exposure to advanced manufacturing environments
• Opportunity for accelerated technical growth through hands-on commissioning work

About Lean Synergy Solutions

Lean Synergy Solutions is a veteran-led recruiting and talent solutions firm focused on delivering high-performance professionals into critical infrastructure, advanced manufacturing, and healthcare operations environments.

We believe the systems that keep this country running should be trusted to people who show up with discipline, ownership, and pride. That starts with veterans and extends to anyone who carries that same standard.

Compensation:
$97,000-$120,000 per year