Senior Manufacturing Process Engineer

Sr. Manufacturing Process Engineer
Job Description

We are seeking a Manufacturing Process Engineer to develop, implement, and optimize manufacturing processes supporting precision aerospace components. This role supports the full manufacturing lifecycle, including evaluation of component requirements, process development, routing creation, bill of material (BOM) management, manufacturing documentation, and continuous improvement initiatives.
The Manufacturing Process Engineer partners closely with Production, Quality, Engineering, Program Management, Supply Chain, customers, and external suppliers to improve manufacturing performance, ensure compliance with customer requirements, and support efficient, cost-effective production.
This position plays a critical role in process development, manufacturing support, problem resolution, operational excellence, and continuous improvement efforts.
Applicants must be authorized to work for any employer in the United States.

Responsibilities

• Develop and optimize manufacturing processes for precision components and assemblies.
• Create, maintain, and improve Bills of Material (BOMs), routings, process sheets, and manufacturing documentation.
• Support production operations through troubleshooting, process improvements, rework support, and manufacturing issue resolution.
• Collaborate with engineering, quality, program management, production, and supply chain teams to meet customer and operational requirements.
• Interpret engineering drawings, specifications, and GD&T requirements to support manufacturing execution.
• Support quotation, cost estimating, manufacturing feasibility, and cycle-time analysis activities.
• Coordinate manufacturing requirements and activities with external suppliers and processing vendors.
• Identify and implement process improvements to enhance quality, productivity, delivery performance, and operational efficiency.
• Support customer requirements and manufacturing readiness activities.
• Develop and maintain standard work instructions and manufacturing procedures.
• Participate in continuous improvement initiatives utilizing Lean Manufacturing and related methodologies.
• Support quality, delivery, cost, and customer satisfaction objectives.

Required Qualifications

• Experience supporting manufacturing engineering or process engineering activities within a manufacturing environment.
• Knowledge of machining processes, manufacturing flow, routing development, and production sequencing.
• Ability to interpret engineering drawings, specifications, process documentation, and GD&T requirements.
• Experience creating and maintaining Bills of Material (BOMs), routings, manufacturing instructions, and process documentation.
• Working knowledge of ERP/MRP systems utilized for manufacturing planning, routing management, inventory control, and production support.
• Experience supporting manufacturing troubleshooting, process improvement, and operational excellence initiatives.
• Strong analytical, organizational, and problem-solving skills.
• Ability to manage multiple priorities and projects simultaneously.
• Strong written and verbal communication skills.
• Ability to work collaboratively across engineering, manufacturing, quality, supply chain, and program teams.

Preferred Qualifications

• Experience supporting aerospace, defense, precision machining, or other highly regulated manufacturing environments.
• Experience supporting RFQ, quoting, cost estimating, manufacturing feasibility studies, and cycle-time analysis.
• Familiarity with AS9100 and aerospace quality requirements.
• Experience utilizing Lean Manufacturing, Six Sigma, Kaizen, or similar continuous improvement methodologies.
• Experience coordinating activities with machine shops, processing vendors, and manufacturing suppliers.
• Familiarity with CAD/CAM software, including Siemens NX or comparable platforms.
• Experience supporting production, process development, industrial engineering, manufacturing engineering, aerospace engineering, or related technical functions.
• Equivalent combinations of education, technical training, military experience, and manufacturing experience may be considered when accompanied by demonstrated manufacturing process engineering experience.

Preferred Technical Skills

• Manufacturing Engineering
• Process Engineering
• Aerospace Manufacturing
• Machining Processes
• Blueprint Interpretation
• GD&T
• BOM Creation & Maintenance
• Routing Development
• ERP/MRP Systems
• Continuous Improvement
• Lean Manufacturing
• Cost Estimating
• Production Support
• Manufacturing Documentation

Work Environment

This position operates within a collaborative manufacturing environment supporting precision components and complex production requirements. The role involves regular interaction with Production, Engineering, Quality, Program Management, Supply Chain personnel, customers, and external suppliers.
The position supports both day-to-day manufacturing operations and longer-term process improvement initiatives focused on improving quality, delivery, cost, and operational performance.
Job Type & Location
This is a Permanent position based out of Manchester, CT.
Pay and Benefits
The pay range for this position is $95000.00 - $110000.00/yr.
Individual compensation offered for this position within this range will depend on many factors, including qualifications, skills, relevant experience, job knowledge, geographic location, internal equity, and other pertinent job-related factors.
Copilot said: Company Benefits Benefits information should be validated directly with the client and HR team prior to posting externally. Based on information gathered during qualification, candidates can expect the following: Health & Wellness Medical insurance Dental insurance Vision insurance Employee Assistance Program (EAP) Wellness-focused benefits (confirm details during offer stage) Financial Benefits 401(k) retirement plan with company contributions/match (confirm eligibility and match structure) Life insurance Short-term and long-term disability coverage Flexible Spending Accounts (FSA) and/or Health Savings Account (HSA), if eligible Paid Time Off PTO accrual program Employees with 1-4 years of service accrue approximately 3 weeks (120 hours) annually PTO is accrued each pay period and is not fully front-loaded Paid holidays (confirm annual holiday schedule) Career Development Opportunity to work on flight-critical aerospace products Exposure to OEM aerospace programs and customer requirements Cross-functional interaction with Manufacturing, Quality, Program Management, Supply Chain, and Operations leadership High-impact engineering role with visibility across the organization Work Environment & Culture Stable aerospace manufacturing organization Direct impact on quality, delivery, and manufacturing performance Hands-on engineering environment with strong floor presence Collaborative culture focused on problem solving and continuous improvement Opportunity to influence manufacturing processes, cost reduction initiatives, and operational excellence Employee Value Proposition (EVP) Work on aerospace components that directly support rotorcraft and fixed-wing aircraft. Visible engineering role with ownership from quotation through manufacturing execution. Opportunity to lead process improvements and influence plant performance. Exposure to complex aerospace machining, manufacturing processes, and OEM requirements. Join a team where engineering plays a critical role in quality, delivery performance, and customer satisfaction. Competitive compensation range of $95,000 - $110,000 with long-term growth potential in aerospace manufacturing.
Workplace Type
This is a fully onsite position in Manchester,CT.
Application Deadline
This position is anticipated to close on Sep 8, 2026.
About Actalent


Actalent is a global leader in engineering and sciences services and talent solutions. We help visionary companies advance their engineering and science initiatives through access to specialized experts who drive scale, innovation and speed to market. With a network of almost 20,000 consultants and 5,000 clients across the U.S., Canada, Asia and Europe, Actalent serves many of the Fortune 500. We are proud to be an Engineering News-Record (ENR) Top 500 Design Firm for our engineering design services and a ClearlyRated Best of Staffing® winner for both client and talent service.


The company is an equal opportunity employer and will consider all applications without regard to race, sex, age, color, religion, national origin, veteran status, disability, sexual orientation, gender identity, genetic information or any characteristic protected by law.


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San Francisco Fair Chance Ordinance: Pursuant to the San Francisco Fair Chance Ordinance, for all positions located in the city and county of San Francisco, we will consider for employment qualified applicants with arrest and conviction records.



Massachusetts Lie Detector: It is unlawful in Massachusetts to require or administer a lie detector test as a condition of employment or continued employment. An employer who violates this law shall be subject to criminal penalties and civil liability.



Use of Artificial Intelligence (AI): We may use Artificial Intelligence (AI) to support parts of our hiring process, including sourcing, screening, and evaluating candidates. AI helps assess applications and qualifications, but final decisions are made by our hiring team. By applying, you acknowledge and agree that your application may be reviewed using AI tools.