Senior Automation Engineer
Helion Group
Job Description
Job Description
Senior Automation Engineer – PLC/SCADA Development
Location: St. Joe, IN or Grapeland, TX
Schedule: Full-time, 40+ hours/week
Industry: Highly Automated Manufacturing
The OpportunityWe are seeking a Senior Automation Engineer to support the design, programming, integration, and commissioning of new highly automated manufacturing lines.
This is not a plant maintenance or troubleshooting-focused controls position . This engineer will work at a high level with a corporate automation team to develop the controls systems behind new equipment and production lines.
The ideal candidate is someone who can take a project from functional requirements and sequence of operations through PLC programming, HMI/SCADA development, system integration, startup, and commissioning .
What You'll DoDevelop PLC programs from the ground up for new automated manufacturing equipment and production lines
Design and implement scalable controls architecture and programming standards
Program and configure Allen-Bradley / Rockwell ControlLogix systems using Studio 5000
Develop and integrate Inductive Automation Ignition SCADA/HMI applications
Build PLC, HMI, SCADA, motion, safety, and industrial network functionality
Integrate automated equipment including motors, VFDs, servos, sensors, robotics, vision systems, and material-handling equipment
Translate functional specifications and sequences of operation into working controls software
Participate in design reviews and controls architecture decisions
Support FAT, equipment installation, startup, SAT, and production commissioning
Troubleshoot complex issues during integration and startup
Work with OEMs, system integrators, equipment manufacturers, operations, and engineering teams
Develop reusable code, standards, and automation solutions that can be deployed across future manufacturing projects
10+ years of industrial automation or controls engineering experience
Advanced Allen-Bradley / Rockwell PLC programming
Strong Studio 5000 / ControlLogix experience
Hands-on Ignition development experience
Experience writing PLC programs for new machinery or automated production lines
Experience with HMI/SCADA development and system integration
Strong understanding of industrial Ethernet networks and PLC communications
Experience commissioning complex automated equipment
Ability to independently develop, test, debug, and commission controls software
Ignition Perspective and/or Vision development
Ignition UDTs, tags, alarms, historian, OPC, SQL, and scripting
PowerFlex VFDs
Kinetix servo/motion control
GuardLogix / safety PLC programming
Robotics and vision integration
Experience with greenfield equipment or new-line installations
OEM or systems integration background
Experience developing standardized or reusable controls code
We're looking for an engineer who has built automation systems—not simply maintained them .
You should be comfortable being handed a new machine or production-line concept, understanding how it needs to operate, developing the controls solution, integrating the equipment, and bringing the system through startup and production.
This is an opportunity to work on major new automation projects and have direct influence over the controls architecture and programming standards used across future manufacturing systems.
You should be proficient in:
- Bachelor's Degree
- ignition
Machines & technologies you'll use:
- Vision System (Keyence, Cognex)
- Industrial Robot (Fanuc, ABB)
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