Design Engineer
$80k - $95kAegis Worldwide
Design Engineer-New Product Development
Location: White House, Tennessee
Compensation: $80,000–$95,000 annually
Employment Type: Direct Hire
Schedule: On-site
Position Overview
A growing manufacturing organization is seeking an R&D Engineer to support the design, development, testing, and improvement of products used within residential and commercial HVAC and construction applications.
This is a hands-on, design-engineering position with significant involvement in product modifications, prototype development, engineering analysis, and laboratory testing. The R&D Engineer will lead projects through the product-development lifecycle, from initial concept and design through validation and market introduction.
Key Responsibilities
- Design and develop new products and product families for residential and commercial applications
- Lead product design modifications to improve performance, functionality, manufacturability, quality, and cost
- Organize and lead stage-gate projects for new product development
- Develop concepts, models, engineering drawings, and prototypes using SolidWorks and AutoCAD
- Create and evaluate prototypes using 3D printing, machine shops, internal production resources, and outside vendors
- Perform finite element analysis to evaluate product performance and identify potential design improvements
- Plan and conduct laboratory testing for design verification, validation, and product performance
- Analyze test results and recommend appropriate design modifications
- Apply mechanical engineering principles, sound engineering judgment, and structured problem-solving techniques
- Manage projects from initial concept through production and market introduction
- Translate business and customer requirements into actionable engineering objectives
- Collaborate with manufacturing, quality, operations, sales, suppliers, and other internal stakeholders
- Prepare and maintain technical drawings, specifications, reports, test documentation, and project records
- Evaluate materials and manufacturing processes for new and existing products
- Manage multiple projects and priorities while meeting established deadlines
- Support continuous-improvement initiatives, including Lean manufacturing and Kaizen activities
- Ensure all work complies with applicable safety, quality, and regulatory requirements
- Travel occasionally, including potential overnight stays
Required Qualifications
- Bachelor’s degree in Mechanical Engineering or a closely related engineering discipline
- At least three years of relevant product design, R&D, or mechanical engineering experience
- Professional experience using SolidWorks for 3D modeling and product design
- Working knowledge of AutoCAD
- Experience developing, modifying, or improving manufactured products
- Experience with prototype development and product testing
- Knowledge of manufacturing processes, materials, laboratory equipment, and measurement tools
- Ability to create and interpret technical drawings and engineering documentation
- Strong project-management, problem-solving, and organizational skills
- Ability to manage multiple assignments simultaneously
- Strong written and verbal communication skills
- Self-motivated, hands-on approach with the ability to work independently and collaboratively
Preferred Qualifications
- Experience with finite element analysis, preferably SolidWorks Simulation
- Experience developing HVAC equipment, mechanical systems, construction products, piping products, or related equipment
- Experience managing projects from concept through commercialization
- Familiarity with stage-gate or structured new-product-development processes
- Experience with CAD/CAM tools
- Knowledge of Lean manufacturing and Kaizen methodologies
- Experience with 3D printing, machine-shop processes, design verification, and validation testing
- Three to five years of related engineering experience
Interview Process
- Initial phone interview
- On-site interview with the hiring team
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